CHALLENGER CH660B 670B Full Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Challenger Model: 660B, 670B Combine 👋 Introduction Market Position Target Audience: Owners, operators, maintenance technicians, and service personnel for Challenger 660B and 670B combine harvesters. Competitive Analysis Value Proposition: Provides essential technical data and procedures for efficient operation, maintenance, and repair, reducing downtime and service costs. Key Features Instruction Format: Easy to follow step-by-step instructions. User Friendliness: Very user friendly with interactive navigation. Convenience: Eliminates the need for greasy paper manuals; allows for printing specific pages. 📋 Manual Details Coverage Areas Coverage Years: Not specified, but implied to cover the operational lifespan of the 660B and 670B models. Product Line: Agricultural Machinery - Combine Harvesters Page Count Page Count: Not specified in product information. Typical comprehensive workshop manuals for this type of equipment can range from 500 to 2000+ pages. Manual Type Manual Type: Full Workshop Service Repair Manual Language Language: English (Assumed based on product description phrasing) Format Format: Electronic (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, final drives, hydrostatic systems. Hydraulic Systems: Hydraulic pumps, motors, valves, cylinders, hoses, filters, and system troubleshooting. Electrical Systems: Wiring diagrams, component testing, diagnostic procedures, lighting, safety systems, operator controls. Harvesting Systems: Header engagement, cutterbar, reel, augers, threshing cylinder, concave, cleaning shoe, grain tank, unload auger. Chassis And Structure: Frame, tires, steering system, braking system, operator station, body panels. Procedures Included Troubleshooting: Diagnostic flowcharts, common problem identification, fault code interpretation (if applicable). Maintenance: Lubrication points, fluid checks and changes, filter replacements, belt tensioning, daily/weekly/monthly checks. Repair: Component removal and installation, sub-assembly rebuilds, adjustment procedures. Calibration: Threshing settings, cleaning shoe adjustments, header calibration (likely covered). Technical Depth Depth: Comprehensive, covering routine maintenance, in-depth diagnostics, troubleshooting, and complete component overhaul and repair. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Interactivity: Interactive with subject/link navigation system. Searchability: Searchable text for quick information retrieval. Print Quality Print Capability: Printable pages as needed, offering a cleaner alternative to traditional paper manuals. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Diagram Quality Illustrations: High quality diagrams/illustrations. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Likely a reputable heavy-duty engine manufacturer such as Cummins, John Deere, or Caterpillar, depending on the specific model configuration and era. Manual would detail this. Engine Type: Typically a turbocharged, intercooled, diesel engine designed for heavy-duty agricultural applications. Performance Horsepower Range: Not specified, but typically in the range of 200-400+ HP for combines of this size/class. Torque Output: Not specified, but designed for high torque at low RPMs for pulling heavy loads. Fuel System Fuel Type: Diesel Fuel Injection System: Likely high-pressure common rail (HPCR) or advanced mechanical/electronic injection system, depending on model year. Cooling System Cooling Type: Liquid-cooled with radiator and fan assembly. Emission Controls Emission Systems: May include exhaust gas recirculation (EGR), diesel oxidation catalyst (DOC), diesel particulate filter (DPF), or selective catalytic reduction (SCR) depending on emissions standards for the model year. 🔧 Transmission Standard Transmission Type: Hydrostatic transmission (HST) is highly probable for precise speed control and variable ground speed, essential for harvesting. Optional Optional Features: Likely a 2-speed or multi-speed hydrostatic drive, possibly with electronic control for different crop types or terrain. Features Drive System: Typically 2WD, with 4WD as a potential option, especially for 670B which might be a larger or more advanced model. Final Drives: Heavy-duty planetary or gear-driven final drives for robust power delivery to the wheels. 📐 Dimensions Exterior Overall Length: Not specified. Varies significantly with header attachment. Overall Width: Not specified. Varies with tire size and header attachment. Overall Height: Not specified. Varies with cab configuration and tire size. Weights Operating Weight: Not specified. Typically in the 10,000-20,000 kg range for this class of combine. Gross Vehicle Weight Rating: Not specified. Crucial for safe operation and transport. 🛡️ Safety Features Ratings Rollover Protection: Cab likely equipped with Roll-Over Protective Structures (ROPS) as standard or optional, a critical safety feature for heavy machinery. Active Features Braking System: Hydraulic disc brakes, possibly power-assisted, located at the wheel hubs or within the final drive assemblies. Parking Brake: Mechanical or hydraulic parking brake system. Warning Systems: Audible and visual alarms for engine issues, hydraulic pressure, grain tank level, and operator safety interlocks. Passive Features Operator Station: Enclosed cab with climate control (AC/heat), ergonomic controls, seat belt, and visibility enhancements. Lighting: Full complement of road lighting, work lights, and hazard lighting for safe operation in various conditions. 💡 Technology Features Infotainment Operator Interface: Likely features a digital display for monitoring engine parameters, harvesting performance, and system diagnostics. May include a simple radio/audio system. Driver Assistance Auto Guidance: While not explicitly stated, later models or optional packages might have offered auto-steer capabilities or precision farming integration. Connectivity Telematics: Older models might not have integrated telematics, but the manual will cover diagnostic port access for...
Comprehensive, covering routine maintenance, in-depth diagnostics, troubleshooting, and complete component overhaul and repair.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Interactivity:
Interactive with subject/link navigation system.
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Capability:
Printable pages as needed, offering a cleaner alternative to traditional paper manuals.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Diagram Quality
Illustrations:
High quality diagrams/illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Likely a reputable heavy-duty engine manufacturer such as Cummins, John Deere, or Caterpillar, depending on the specific model configuration and era. Manual would detail this.
Engine Type:
Typically a turbocharged, intercooled, diesel engine designed for heavy-duty agricultural applications.
Performance
Horsepower Range:
Not specified, but typically in the range of 200-400+ HP for combines of this size/class.
Torque Output:
Not specified, but designed for high torque at low RPMs for pulling heavy loads.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Likely high-pressure common rail (HPCR) or advanced mechanical/electronic injection system, depending on model year.
Cooling System
Cooling Type:
Liquid-cooled with radiator and fan assembly.
Emission Controls
Emission Systems:
May include exhaust gas recirculation (EGR), diesel oxidation catalyst (DOC), diesel particulate filter (DPF), or selective catalytic reduction (SCR) depending on emissions standards for the model year.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic transmission (HST) is highly probable for precise speed control and variable ground speed, essential for harvesting.
Optional
Optional Features:
Likely a 2-speed or multi-speed hydrostatic drive, possibly with electronic control for different crop types or terrain.
Features
Drive System:
Typically 2WD, with 4WD as a potential option, especially for 670B which might be a larger or more advanced model.
Final Drives:
Heavy-duty planetary or gear-driven final drives for robust power delivery to the wheels.
📐 Dimensions
Exterior
Overall Length:
Not specified. Varies significantly with header attachment.
Overall Width:
Not specified. Varies with tire size and header attachment.
Overall Height:
Not specified. Varies with cab configuration and tire size.
Weights
Operating Weight:
Not specified. Typically in the 10,000-20,000 kg range for this class of combine.
Gross Vehicle Weight Rating:
Not specified. Crucial for safe operation and transport.
🛡️ Safety Features
Ratings
Rollover Protection:
Cab likely equipped with Roll-Over Protective Structures (ROPS) as standard or optional, a critical safety feature for heavy machinery.
Active Features
Braking System:
Hydraulic disc brakes, possibly power-assisted, located at the wheel hubs or within the final drive assemblies.
Parking Brake:
Mechanical or hydraulic parking brake system.
Warning Systems:
Audible and visual alarms for engine issues, hydraulic pressure, grain tank level, and operator safety interlocks.
Passive Features
Operator Station:
Enclosed cab with climate control (AC/heat), ergonomic controls, seat belt, and visibility enhancements.
Lighting:
Full complement of road lighting, work lights, and hazard lighting for safe operation in various conditions.
💡 Technology Features
Infotainment
Operator Interface:
Likely features a digital display for monitoring engine parameters, harvesting performance, and system diagnostics. May include a simple radio/audio system.
Driver Assistance
Auto Guidance:
While not explicitly stated, later models or optional packages might have offered auto-steer capabilities or precision farming integration.
Connectivity
Telematics:
Older models might not have integrated telematics, but the manual will cover diagnostic port access for data retrieval.
Harvesting Management
Crop Settings:
The manual will detail adjustments for concave settings, fan speed, and sieve openings for different crop types and conditions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on engine manufacturer and operating conditions. Manual will specify exact interval and oil type.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours. Manual will detail fluid type and filter replacement intervals.
Greasing Points:
Daily and weekly greasing schedules for all pivot points, bearings, and drive components are critical for longevity.
Fluid Specifications
Engine Oil Specification:
Specific viscosity grade (e.g., 15W-40) and API classification (e.g., CI-4, CJ-4) required by the engine manufacturer will be detailed in the manual.
Hydraulic Fluid Specification:
Specific ISO viscosity grade (e.g., 46, 68) and type (e.g., universal tractor transmission fluid - UTF, or dedicated hydraulic oil) will be specified. Manual will also list filter part numbers.
Coolant Specification:
Ethylene glycol based coolant with appropriate corrosion inhibitors (e.g., OAT, HOAT) and a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Wear on concave, threshing elements, cleaning shoe sieves, auger flights, and cutterbar components due to constant abrasive use.
Hydraulic Component Wear:
Potential for wear in hydraulic pumps, motors, and valves over time, leading to reduced performance. Regular fluid and filter changes are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Background:
Challenger is a well-established brand in the agricultural equipment sector, known for its tractors and harvest equipment. Historically associated with brands like AGCO.
Model Evolution
Product Line History:
The 600 series combines represent a lineage of harvesting technology, evolving with engine power, threshing efficiency, and operator comfort features.
Production
Production Period:
Specific production years for the 660B/670B are not provided, but these models likely fall within the late 20th to early 21st century production cycles.
Manufacturing Location:
Typically manufactured in major agricultural equipment production facilities, often within North America or Europe.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards are mentioned for these models, but Challenger equipment generally receives recognition for robustness and performance in agricultural circles.
Ratings
Reliability:
Challenger equipment is typically rated for durability and reliability under demanding field conditions. The manual aids in maintaining this.
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