Chevrolet AVEO 5 2007 2008 2009 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo 5 Model Generations Covered: First Generation (T200/T250) Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code Series: T250 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback Target Demographic: Budget-conscious buyers, first-time car owners, urban commuters. Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Versa, Hyundai Accent. Key Features Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and extending vehicle lifespan. Manual Content Highlights: Comprehensive coverage, detailed illustrations, step-by-step instructions for a wide range of procedures. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual (FSM) Language: English Format Delivery: Digital Download (PDF, ZIP, RAR, EXE) Distribution Method: Instant download after purchase Page Count Estimated Page Count: Varies by specific manual, often exceeding 1000 pages for full FSMs File Size Indication: Can be very large, up to 5 GB 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, lubrication system, cooling system, fuel injection system, emission controls. Engine Electrical: Ignition system, starter motor, alternator, battery, engine control module (ECM) diagnostics, sensors, actuators. Transmission: Manual transmission (M/T) and Automatic transmission (A/T) disassembly, assembly, repair, troubleshooting, hydraulic controls, clutch system (for M/T). Brakes: Front and rear brake system components, hydraulic lines, master cylinder, brake boosters, ABS (Anti-lock Braking System) operation and diagnostics, parking brake. Suspension: Front suspension (struts, control arms, ball joints, stabilizer bar), rear suspension (torsion beam axle, shock absorbers), wheel alignment specifications. Steering: Power steering system (hydraulic pump, rack and pinion), steering column, tie rods, steering angle sensor (if equipped). Electrical System: Battery, charging system, starting system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, instrument cluster, body control module (BCM). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, blower motor, climate controls. Body And Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, frame structure, corrosion protection. Restraints: Airbag system operation, SRS (Supplemental Restraint System) components, seat belts, pre-tensioners. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Diagnostic Procedures: On-board diagnostics (OBD-II) interpretation, troubleshooting guides for common symptoms, fault code identification and resolution, electrical system testing. Repair Procedures: Detailed step-by-step instructions for component replacement, engine overhauls, transmission repair, brake system overhauls, suspension component replacement, electrical component repair. Rebuild Procedures: Engine rebuild specifications, transmission rebuild procedures, differential overhaul (if applicable). Installation Procedures: Installation of specific components and accessories (e.g., sensors, actuators, exterior trim). Technical Depth Depth Of Information: Comprehensive, covering everything from routine maintenance to complex engine and transmission rebuilds. Target Audience: Professional technicians, DIY enthusiasts, home mechanics. Diagnostic Tools Required: Mention of necessary diagnostic scan tools and specialized equipment. Torque Specifications: Inclusion of critical torque values for fasteners. Clearances And Tolerances: Detailed specifications for component clearances and wear tolerances. 📊 Manual Specifications File Format Primary Format: PDF (Portable Document Format) Potential Formats: ZIP, RAR (for compressed files), EXE (potentially for self-extracting archives) Searchability: Generally searchable PDF content for quick information retrieval. Print Quality Printability: Printable on any standard printer from any computer. Illustration Quality: Illustrated with clear, step-by-step instructions, including zoomable illustrations and exploded views. Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder (I4) Displacement Liters: 1.6 L Engine Code Common: LDA (often the 1.6L DOHC) Performance Horsepower Range: Approximately 106-108 hp @ 6000 rpm Torque Range: Approximately 105-107 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Components Valve Configuration: DOHC (Double Overhead Camshaft), 16 valves 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (M/T) Optional Optional Transmission Type: 4-speed Automatic Transmission (A/T) Features Automatic Transmission Control: Electronic control with torque converter lock-up. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Body Style: 5-door Hatchback Wheelbase Mm: Approx. 2480 mm (97.6 in) Length Mm: Approx. 3945 mm (155.3 in) Width Mm: Approx. 1680 mm (66.1 in) Height Mm: Approx. 1520 mm (59.8 in) Weights Curb Weight Kg: Approx. 1050-1100 kg (2315-2425 lbs) Gross Vehicle Weight Rating Kg: Refer to vehicle identification plate or manual 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Varies by specific test and year; generally mixed reviews for this generation. Active Features ABS: Available on most trims, often standard on higher trims. Traction Control: May be available on certain higher trims or as an option. Passive Features Airbags: Front airbags standard, side airbags and curtain airbags available on some models/trims. Seat Belts: Three-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio...
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Diagnostic Procedures:
On-board diagnostics (OBD-II) interpretation, troubleshooting guides for common symptoms, fault code identification and resolution, electrical system testing.
Repair Procedures:
Detailed step-by-step instructions for component replacement, engine overhauls, transmission repair, brake system overhauls, suspension component replacement, electrical component repair.
Installation of specific components and accessories (e.g., sensors, actuators, exterior trim).
Technical Depth
Depth Of Information:
Comprehensive, covering everything from routine maintenance to complex engine and transmission rebuilds.
Target Audience:
Professional technicians, DIY enthusiasts, home mechanics.
Diagnostic Tools Required:
Mention of necessary diagnostic scan tools and specialized equipment.
Torque Specifications:
Inclusion of critical torque values for fasteners.
Clearances And Tolerances:
Detailed specifications for component clearances and wear tolerances.
📊 Manual Specifications
File Format
Primary Format:
PDF (Portable Document Format)
Potential Formats:
ZIP, RAR (for compressed files), EXE (potentially for self-extracting archives)
Searchability:
Generally searchable PDF content for quick information retrieval.
Print Quality
Printability:
Printable on any standard printer from any computer.
Illustration Quality:
Illustrated with clear, step-by-step instructions, including zoomable illustrations and exploded views.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder (I4)
Displacement Liters:
1.6 L
Engine Code Common:
LDA (often the 1.6L DOHC)
Performance
Horsepower Range:
Approximately 106-108 hp @ 6000 rpm
Torque Range:
Approximately 105-107 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Components
Valve Configuration:
DOHC (Double Overhead Camshaft), 16 valves
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (M/T)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (A/T)
Features
Automatic Transmission Control:
Electronic control with torque converter lock-up.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Body Style:
5-door Hatchback
Wheelbase Mm:
Approx. 2480 mm (97.6 in)
Length Mm:
Approx. 3945 mm (155.3 in)
Width Mm:
Approx. 1680 mm (66.1 in)
Height Mm:
Approx. 1520 mm (59.8 in)
Weights
Curb Weight Kg:
Approx. 1050-1100 kg (2315-2425 lbs)
Gross Vehicle Weight Rating Kg:
Refer to vehicle identification plate or manual
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Varies by specific test and year; generally mixed reviews for this generation.
Active Features
ABS:
Available on most trims, often standard on higher trims.
Traction Control:
May be available on certain higher trims or as an option.
Passive Features
Airbags:
Front airbags standard, side airbags and curtain airbags available on some models/trims.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player, auxiliary input may be available on some trims.
Display:
Basic digital display for audio and climate controls.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Generally not available on this generation of vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific engine oil type and capacity).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (copper, iridium, platinum).
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-4 years.
Fluid Specifications
Engine Oil Type:
Typically SAE 5W-30 or 10W-30, API SN or ILSAC GF-5 certified (confirm with manual).
Engine Oil Capacity:
Approximately 3.7-4.2 quarts (3.5-4.0 liters) with filter change (confirm with manual).
Coolant Type:
GM specified orange silicate-free coolant (GMC/GM Type II) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Known Issues
Common Problems Engine:
Oil leaks from valve cover gasket or oil pan, occasional catalytic converter issues, some reports of ignition coil failures.
Common Problems Transmission:
Occasional issues with automatic transmission shifting or clutch wear in manual transmissions.
Common Problems Suspension:
Wear in front end components like ball joints and tie rod ends, especially with high mileage.
Common Problems Electrical:
Power window motor failures, occasional issues with door lock actuators, instrument cluster problems reported by some owners.
📚 Vehicle History
Brand Heritage
Chevrolet Positioning:
General Motors' mainstream brand, known for a wide range of vehicles from economy to performance.
Model Evolution
First Generation Launch:
The Aveo was originally developed by Daewoo and was rebadged as a Chevrolet globally. First generation T200 launched in 2002 globally, T250 facelifted version in 2005.
T250 Facelift Significance:
The T250 represented a significant update to the T200, with revised styling, interior, and some mechanical updates for various markets.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (GM Daewoo/GM Korea), with some assembly in other regions.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Aveo has generally received mixed reviews and typically was not a recipient of major automotive awards compared to more established competitors.
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