This workshop service repair manual covers the Chevrolet Aveo, produced between 2002 and 2011. As a global subcompact car, the Aveo was known for its practicality and affordability, often sharing platforms with models such as the Daewoo Kalos and Pontiac G3. This comprehensive guide details various engine options, including 1.2L, 1.4L, and 1.5L configurations, alongside manual and Aisin automatic transmissions. The Chevrolet Aveo represents a significant part of Chevrolet's strategy to offer accessible transportation worldwide, building on the brand's legacy of reliable vehicles. This manual provides detailed instructions for maintenance, troubleshooting, and repair across all major vehicle systems. Coverage includes the engine, cooling system, fuel system, exhaust, electrical systems, brakes, suspension, steering, body, and interior. Specific sections are dedicated to diagnostic procedures, component removal and installation, adjustments, and system checks, with a strong emphasis on electrical system diagrams and immobilizer functions. The manual is designed to empower professional mechanics and DIY owners alike, offering the information necessary to maintain the Aveo's performance and longevity. 🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Product Name: Chevrolet Chevy Aveo 2002-2011 Workshop Service Repair Manual Generation Applicable Years: 2002-2011 Codes Related Models: Daewoo Kalos, Pontiac G3, Pontiac Wave, Holden Barina (TK) 👋 Introduction Market Position Target Audience: Professional mechanics and DIY car owners seeking cost-effective repairs Competitive Analysis Value Proposition: Offers same information as dealer manuals, allows self-servicing to save money, accessible on personal hard drive for longevity. Key Features Accessibility: Readable on any device with PDF reader, no software installation required for viewing after extraction. Organization: Well-structured content with bookmarks for easy navigation by chapter. Usability: Detailed instructions, high-definition diagrams, ready to print for hands-on work. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, Airbags, Antilock Brakes, Automatic Transmission, Manual Transmission, Clutch, Cooling System, Crankshaft, Brakes, Engine Electrical, Exhaust System, Exterior, Frame, Drive Axle, Suspension, Heating and Air Conditioning, Hydraulic Brakes, Instrument Panel, Interior, Parking Brakes, Power Steering, Starter, Steering Column, Body Repair, Immobilizer, Accessories, Wiring Diagrams, User Manual Page Count Estimated Pages: Not Specified (Digital Manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (delivered in ZIP archive) 📖 Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Fuel System, Exhaust System, Engine Electrical, Starter, Transmission (Automatic & Manual), Clutch, Drive Axle Chassis: Brakes (including Hydraulic and Parking), Suspension, Steering (Power Steering, Steering Column), Frame, Drive Axle Body And Interior: Exterior, Interior, Instrument Panel, Airbags, Heating and Air Conditioning, Body Repair Procedures Included Diagnostics: Troubleshooting, Fault Code Diagnosis, System Checks Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Component Removal and Installation, Reassembly, Adjustments, Major Overhauls Electrical: Wiring Diagrams, Component Testing, Electrical System Diagnosis, Immobilizer System Technical Depth Depth: Comprehensive (suitable for professional mechanics and DIY enthusiasts, covering detailed repair procedures and diagnostic information) 📊 Manual Specifications File Format Format: PDF File Size: 556 MB Print Quality Printability: Printable (user can print individual pages or sections) Diagram Quality: High Definition Diagrams Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) Software Requirements PDF Reader: Adobe Acrobat Reader (Free Download) Extraction Software: WinZip or WinRAR (Free Download Available) ⚙️ Engine Specifications Primary Engine Engine Options Covered: 1.2L, 1.4L DOHC, 1.4L SOHC, 1.5L, 1.6L Performance Engine Type Notes: Covers various inline-4 cylinder configurations common in this segment. Fuel System Fuel Delivery: Likely includes details on Multi-Point Fuel Injection (MPI) systems based on engine types. 🔧 Transmission Standard Transmission Options Covered: Manual Transmission D16, Manual Transmission Y4M Optional Automatic Transmission Covered: Aisin 81-40LE Automatic Transmission Features Transmission Details: Covers repair, maintenance, and troubleshooting for both manual and automatic transmissions, including clutch system for manual variants. 📐 Dimensions Exterior Vehicle Class: Subcompact/Compact Hatchback/Sedan Weights Curb Weight Range: Estimated 1000-1150 kg (depending on engine and body style) 🛡️ Safety Features Ratings Airbag Coverage: Includes details on airbag systems, deployment, and related components. Active Features ABS Coverage: Covers Antilock Braking System (ABS) components, operation, and troubleshooting. Passive Features Immobilizer System: Details on the vehicle's immobilizer system, which is a security feature. 💡 Technology Features Infotainment Audio System: Manual covers integration and troubleshooting of factory radio systems, speakers, and accessory connections. Driver Assistance ABS Functionality: Detailed explanation of ABS operation and diagnostic procedures for malfunctions. Connectivity Wiring Diagrams: Extensive wiring diagrams for all electrical systems, aiding in diagnosis of accessory and sensor issues. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type) Timing Belt Interval: For applicable engines, typically 60,000-90,000 miles (crucial to verify in manual) Fluid Specifications Engine Oil Type: Likely API SN or equivalent, 5W-30 or 10W-30 (refer to manual for exact specification and viscosity based on climate) Coolant Type: GM DEX-COOL (Orange) or similar Asian-type coolant, typically a 50/50 mix with distilled water. Transmission Fluid Type Auto: Aisin JWS 3309 (or equivalent ATF...