Chevrolet Chevy Malibu Complete Workshop Service Repair Manual 2007
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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2007 Codes Platform: Epsilon 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima Key Features Design: Distinctive styling, comfortable interior, European-influenced chassis Powertrain Options: Economical 4-cylinder and powerful V6 options 📋 Manual Details Coverage Areas Coverage: Full Workshop Service and Repair Page Count Pages: Approximately 2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 2.2L Ecotec (L61), 3.5L High Value (LZ4), 3.9L High Value (LZ9) Transmission: 4-speed automatic (4T45-E, 4T65-E) Brakes: Front disc, rear disc (ABS, Traction Control) Electrical: Complete wiring diagrams, lighting, starting, charging, accessories Suspension: Front MacPherson strut, rear multi-link independent Steering: Hydraulic power steering HVAC: Air conditioning, heating, ventilation system diagnostics and repair Body: Body panels, doors, interior trim, bumpers, glass Chassis: Frame, subframes, exhaust system, fuel system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Diagnostics: Troubleshooting guides, DTC code interpretation, component testing Repair: Step-by-step repair instructions for all major systems Overhaul: Engine and transmission overhaul procedures Disassembly Assembly: Component removal and installation instructions Specifications: Torque specifications, alignment data, clearances Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and diagrams Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 2.2L Ecotec Inline-4 (L61) Displacement 1: 2198 cc Horsepower 1: 144 hp @ 5600 rpm Torque 1: 150 lb-ft @ 4000 rpm Fuel System 1: Electronic Fuel Injection (EFI) Engine 2: 3.5L High Value V6 (LZ4) Displacement 2: 3524 cc Horsepower 2: 217 hp @ 5900 rpm Torque 2: 217 lb-ft @ 3200 rpm Fuel System 2: Electronic Fuel Injection (EFI) Engine 3: 3.9L High Value V6 (LZ9) Displacement 3: 3880 cc Horsepower 3: 240 hp @ 6400 rpm Torque 3: 240 lb-ft @ 4400 rpm Fuel System 3: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type Std: 4-speed automatic (4T45-E) Optional Transmission Type Opt: 4-speed automatic (4T65-E) Features Transmission Features: Electronically controlled, driver shift control, overdrive Fluid Spec Transmission Fluid Type: Dexron-VI (or equivalent specified by GM) 📐 Dimensions Exterior Length: 190.5 in (4839 mm) Width: 70.3 in (1786 mm) Height: 57.7 in (1466 mm) Wheelbase: 110.5 in (2807 mm) Cargo Trunk Volume: 15.1 cu ft (427 L) Weights Curb Weight Min: 3350 lbs (1519 kg) (2.2L) Curb Weight Max: 3530 lbs (1601 kg) (3.9L) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 5-star NHTSA Front Passenger Impact: 5-star NHTSA Side Driver Impact: 5-star NHTSA Side Passenger Impact: 5-star IIHS Side Impact: Good Active Features ABS: Standard Traction Control: Standard Passive Features Airbags Front: Standard dual-stage frontal airbags Airbags Side: Optional front-seat side-impact airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional MP3 player, auxiliary input (on some models), and premium sound systems. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Onstar: Optional OnStar safety and communication system available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, using synthetic blend oil. Tire Rotation Interval: Every 7,500 miles (12,000 km) Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement 2.2L: Platinum: 100,000 miles (160,000 km) Spark Plug Replacement 3.5L/3.9L: Iridium: 100,000 miles (160,000 km) Fluid Specifications Engine Oil Spec: SAE 5W-30 (API SM or higher) - Synthetic Blend Recommended Coolant Spec: GM OE specification (GMC 6277M), typically a green coolant Brake Fluid Spec: DOT 3 Known Issues Power Steering Pump: Potential for pump leaks or whine, especially on earlier Epsilon platform vehicles. Engine Mounts: Premature wear of engine mounts, leading to vibration and clunking under acceleration/deceleration. Transmission Solenoids: Transmission shift quality issues or failure can be attributed to failing solenoids. Exhaust Manifold Cracks: Cracking of the exhaust manifold, particularly on the 3.5L and 3.9L V6 engines, leading to exhaust leaks and ticking noises. 📚 Vehicle History Brand Heritage Chevrolet History: Founded in 1911, Chevrolet is known for its broad range of vehicles from compact cars to heavy-duty trucks, consistently aiming for value and accessibility. Model Evolution Malibu Seventh Gen: The 2007 Malibu is part of the seventh generation, which debuted for the 2004 model year (as a 2004.5 model) and represented a significant overhaul, built on the global Epsilon platform shared with the Opel Vectra and Saab 9-3. This generation moved the Malibu upscale in terms of design, interior quality, and driving dynamics. Production Assembly...
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional MP3 player, auxiliary input (on some models), and premium sound systems.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Onstar:
Optional OnStar safety and communication system available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, using synthetic blend oil.
Tire Rotation Interval:
Every 7,500 miles (12,000 km)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement 2.2L:
Platinum: 100,000 miles (160,000 km)
Spark Plug Replacement 3.5L/3.9L:
Iridium: 100,000 miles (160,000 km)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SM or higher) - Synthetic Blend Recommended
Coolant Spec:
GM OE specification (GMC 6277M), typically a green coolant
Brake Fluid Spec:
DOT 3
Known Issues
Power Steering Pump:
Potential for pump leaks or whine, especially on earlier Epsilon platform vehicles.
Engine Mounts:
Premature wear of engine mounts, leading to vibration and clunking under acceleration/deceleration.
Transmission Solenoids:
Transmission shift quality issues or failure can be attributed to failing solenoids.
Exhaust Manifold Cracks:
Cracking of the exhaust manifold, particularly on the 3.5L and 3.9L V6 engines, leading to exhaust leaks and ticking noises.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Founded in 1911, Chevrolet is known for its broad range of vehicles from compact cars to heavy-duty trucks, consistently aiming for value and accessibility.
Model Evolution
Malibu Seventh Gen:
The 2007 Malibu is part of the seventh generation, which debuted for the 2004 model year (as a 2004.5 model) and represented a significant overhaul, built on the global Epsilon platform shared with the Opel Vectra and Saab 9-3. This generation moved the Malibu upscale in terms of design, interior quality, and driving dynamics.
Production
Assembly Location:
Kansas City, Kansas, USA; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Award 2007:
Good ratings from IIHS and 5-star NHTSA crash test results contributed to its reputation for safety.
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