🏷️ Basic Information Identification Make: Chevrolet Model: Volt Generation: First Generation Model Years Covered: 2012, 2013 Codes Chassis Code: PHEV1 👋 Introduction Market Position Vehicle Segment: Compact Hatchback / Extended Range Electric Vehicle (EREV) Unique Selling Proposition: Pioneering EREV technology, offering electric-only driving for daily commutes with a gasoline engine for extended range. Competitive Analysis Key Competitors: Nissan Leaf (BEV), Toyota Prius Plug-in Hybrid Key Features Electrification Strategy: Voltec powertrain system featuring a battery pack, electric motors, and a small gasoline engine as a generator. Design Philosophy: Aerodynamic design for improved efficiency, innovative powertrain integration. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service Repair Manual Page Count Estimated Pages: Over 2000 (typical for comprehensive service manuals of this era) Manual Type Manual Category: Workshop Service Repair Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Electric Drive Unit (EDU), Extended Range Electric Motor, Regenerative Braking System, Battery Pack (Volt's Voltec System) Engine And Fuel: 1.4L Ecotec Gasoline Range Extender Engine (LLT), Fuel Tank and Lines, Exhaust System Transmission: Electric Drive Unit (eCVT-like functionality), Power Split Device Chassis And Suspension: Front and Rear Suspension, Steering System, Brakes (including regenerative braking integration) Electrical And Electronics: High Voltage Battery Management System (BMS), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Wiring Diagrams, Fuses, Relays Body And Interior: Body Panels, Doors, Seats, HVAC System, Interior Trim, Safety Restraints (Airbags) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Rotation, Battery Coolant Service Diagnostics And Troubleshooting: Fault Code Diagnosis, Symptom-Based Troubleshooting, Electrical System Diagnostics, Powertrain Diagnostics Repair And Overhaul: Engine Overhaul, Transmission (EDU) Repair, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Battery Pack Servicing (limited to module replacement/testing where applicable) Component Removal And Installation: Detailed instructions for replacing virtually all major and minor components Technical Depth Depth Of Information: Comprehensive, covering everything from basic fluid checks to complex electrical system diagnostics and powertrain component rebuilds. Diagnostic Tools: Information on diagnostic trouble codes (DTCs), scan tool usage, and specialized procedures may be included. 📊 Manual Specifications File Format PDF Quality: Typically high-resolution scans of original factory manuals, optimized for readability and searchability. Print Quality Printable: Yes, the PDF format is generally designed to be printable. Binding Type Binding Method: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Range Extender Engine (Gasoline) Engine Code: LLT (GM Ecotec family) Displacement: 1.4 Liters (1398 cc) Cylinders: 4 Configuration: Inline Valvetrain: DOHC, 16 Valves Performance Gasoline Engine Horsepower: 84 hp @ 4800 rpm Gasoline Engine Torque: 96 lb-ft @ 3800 rpm Electric Motor Peak Horsepower: 149 hp Electric Motor Peak Torque: 273 lb-ft Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 9.3 gallons (35.2 L) Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Electric Drive Unit (EDU) with Power Split Device Optional Optional Transmission: N/A Features Drive Modes: Hold, Sport, Normal, Mountain Power Delivery: Electric motors drive the wheels directly; gasoline engine acts as a generator to recharge the battery or provide power. Regenerative Braking: Integral part of the transmission's operation, capturing energy during deceleration. 📐 Dimensions Exterior Length: 177.1 inches (4498 mm) Width: 70.7 inches (1796 mm) Height: 57.1 inches (1450 mm) Wheelbase: 106.5 inches (2705 mm) Interior Passenger Volume: 82.1 cu ft (2.32 m³) Cargo Cargo Volume Rear Seats Up: 10.6 cu ft (0.30 m³) Cargo Volume Rear Seats Down: 19.4 cu ft (0.55 m³) Weights Curb Weight: 3775 lbs (1712 kg) Gross Vehicle Weight Rating: 4695 lbs (2130 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (Overall) IIHS Side Impact Rating: Good Active Features ABS: Yes Traction Control: Yes Electronic Stability Control: Yes (StabiliTrak) Passive Features Airbags Front: Driver and Passenger Frontal, Knee Airbags Side: Front and Rear Side-Curtain, Front Seat-Mounted Side Seatbelts: 3-point front and rear with pretensioners 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink with touchscreen interface Audio System: AM/FM stereo with CD player, MP3 playback, USB port, auxiliary input. Driver Assistance Rearview Camera: Standard on most trims Parking Sensors: Optional Connectivity Bluetooth: Standard for hands-free calling and audio streaming Charging Port: Standard J1772 charging port for Level 1 and Level 2 charging 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 7,500 miles (12,070 km) or 12 months, whichever comes first. Use synthetic oil. Engine Air Filter Replacement: Approximately every 30,000-50,000 miles (48,000-80,000 km), or as per manual inspection. Cabin Air Filter Replacement: Every 20,000-30,000 miles (32,000-48,000 km) or annually. Brake Fluid Change: Inspect every 30,000 miles (48,000 km), replace as needed based on condition. Battery Coolant Replacement: Initial change at 150,000 miles (241,400 km), then every 50,000 miles (80,000 km) or 5 years thereafter. Fluid Specifications Engine Oil Type: SAE 0W-30 Full Synthetic (API SN, ILSAC GF-5) Engine Oil Capacity: 4.0 quarts (3.8 L)...