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2008 Chevrolet Corvette C6 Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Generation: C6 Model Year: 2008 Codes Chassis Code: C6 👋 Introduction Market Position Vehicle Class: Sports Car Segment Competitors: Porsche 911, BMW M3, Nissan GT-R, Jaguar XK, Audi R8. Competitive Analysis Strengths: Powerful V8 engine, excellent performance for the price, iconic American sports car heritage, sophisticated handling, removable roof panel or convertible option. Key Features Engine Availability: Standard 6.2L LS3 V8 (replaced 6.0L LS2 from previous years) for most models. Performance Variants: Z06 model with higher-output 7.0L LS7 V8 and dry-sump lubrication. Chassis Design: Hydroformed steel frame rails, composite and aluminum body panels. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Page Count: Extensive (typical for full service manuals, estimated 2000+ pages) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly, and torque specifications for LS3 engine. Engine Electrical: Ignition system, fuel injection, sensors, actuators, starting and charging system, powertrain control module (PCM) diagnostics. Transmission Manual: TR6060 6-speed manual transmission: disassembly, repair, clutch system, shift mechanism. Transmission Automatic: 4-speed automatic transmission (RPO MYC - less common for 2008 C6, but manual will cover if applicable): overhaul, torque converter, electronic controls. Drivetrain: Rear axle, drive shafts, universal joints, half-shafts, differential service. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, sway bars, alignment procedures and specifications. Steering: Power steering system, steering rack, steering column, tie rods, steering angle sensor. Brakes: Brake system diagnosis, front and rear disc brakes, ABS system, EBC (Electronic Brake Control) module, brake fluid specifications and bleeding procedures. Body And Frame: Frame construction, body panel removal and installation, door mechanisms, glass replacement, convertible top (if applicable), interior trim. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, climate control module. Electrical System: Wiring diagrams, fuse box locations, lighting systems, power windows, locks, mirrors, keyless entry, security system. Infotainment And Navigation: Radio system, CD player, navigation system operation and troubleshooting, speaker replacement. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, coolant service, brake fluid flush. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides for all major systems. Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: ECM/PCM data stream interpretation, sensor testing, actuator testing using appropriate scan tools. Component Testing: Electrical component resistance and voltage testing, mechanical component pressure testing. Calibration And Adaptation: Procedures for recalibrating or adapting modules after replacement (e.g., throttle body, steering angle sensor). Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork. Detail Level: Factory-level detail with specific torque specifications, clearances, diagnostic procedures, and wiring diagrams. Target Audience Audience: Professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Print Readability: Designed for clear reproduction when printed, with legible text and diagrams. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: LS3 Engine Type: V8, Naturally Aspirated Displacement: 6162 cc (376 cu in) Bore X Stroke: 103.25 mm x 92 mm (4.06 in x 3.62 in) Compression Ratio: 10.7:1 Horsepower: 430 hp @ 5900 rpm (with standard exhaust), 436 hp @ 5900 rpm (with optional NPP exhaust) Torque: 424 lb-ft @ 4600 rpm (with standard exhaust), 428 lb-ft @ 4600 rpm (with optional NPP exhaust) Performance Z06 Engine Code: LS7 Z06 Displacement: 7011 cc (427 cu in) Z06 Horsepower: 505 hp @ 6300 rpm Z06 Torque: 470 lb-ft @ 4800 rpm Fuel System Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Delivery: Sequential Multi-Port Fuel Injection (MPFI) Engine Oil Capacity: 7.0 quarts (6.6 liters) with filter change (LS3) Engine Oil Type: SAE 5W-30 synthetic (GM dexos1 approved or equivalent) 🔧 Transmission Standard Transmission Type: TR6060 6-speed Manual Optional Transmission Type: 4-speed Automatic (RPO MYC, less common for 2008 C6) Features Manual Transmission Features: Close-ratio gearing, triple-cone synchronizers, lightweight design. Automatic Transmission Features: Performance Algorithm Shifting (PAS), manual paddle shifters (if equipped). Fluid Specifications Manual Transmission Fluid: GM Synchromesh Transmission Fluid (or equivalent GL-4/GL-5 rated fluid) Automatic Transmission Fluid: Dexron VI (GM specific) 📐 Dimensions Exterior Length: 174.6 inches (4435 mm) Width: 72.6 inches (1844 mm) Height: 47.9 inches (1217 mm) Wheelbase: 104.5 inches (2654 mm) Interior Seating Capacity: 2 Cargo Cargo Volume Coupe: 15.0 cu ft (425 L) Cargo Volume Convertible: 7.7 cu ft (218 L) with top up Weights Curb Weight Coupe: 3170 - 3221 lbs (1438 - 1461 kg) Curb Weight Convertible: 3270 - 3320 lbs (1483 - 1506 kg) Z06 Curb Weight: 3132 lbs (1421 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5...
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2008 Chevrolet Corvette C6 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Generation:
C6
Model Year:
2008
Codes
Chassis Code:
C6
👋 Introduction
Market Position
Vehicle Class:
Sports Car
Segment Competitors:
Porsche 911, BMW M3, Nissan GT-R, Jaguar XK, Audi R8.
Competitive Analysis
Strengths:
Powerful V8 engine, excellent performance for the price, iconic American sports car heritage, sophisticated handling, removable roof panel or convertible option.
Key Features
Engine Availability:
Standard 6.2L LS3 V8 (replaced 6.0L LS2 from previous years) for most models.
Performance Variants:
Z06 model with higher-output 7.0L LS7 V8 and dry-sump lubrication.
Chassis Design:
Hydroformed steel frame rails, composite and aluminum body panels.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Page Count:
Extensive (typical for full service manuals, estimated 2000+ pages)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly, and torque specifications for LS3 engine.
Engine Electrical:
Ignition system, fuel injection, sensors, actuators, starting and charging system, powertrain control module (PCM) diagnostics.
Transmission Manual:
TR6060 6-speed manual transmission: disassembly, repair, clutch system, shift mechanism.
Transmission Automatic:
4-speed automatic transmission (RPO MYC - less common for 2008 C6, but manual will cover if applicable): overhaul, torque converter, electronic controls.
Drivetrain:
Rear axle, drive shafts, universal joints, half-shafts, differential service.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, sway bars, alignment procedures and specifications.
Steering:
Power steering system, steering rack, steering column, tie rods, steering angle sensor.
Brakes:
Brake system diagnosis, front and rear disc brakes, ABS system, EBC (Electronic Brake Control) module, brake fluid specifications and bleeding procedures.
Body And Frame:
Frame construction, body panel removal and installation, door mechanisms, glass replacement, convertible top (if applicable), interior trim.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, climate control module.
Electrical System:
Wiring diagrams, fuse box locations, lighting systems, power windows, locks, mirrors, keyless entry, security system.
Infotainment And Navigation:
Radio system, CD player, navigation system operation and troubleshooting, speaker replacement.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, coolant service, brake fluid flush.
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides for all major systems.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
ECM/PCM data stream interpretation, sensor testing, actuator testing using appropriate scan tools.
Component Testing:
Electrical component resistance and voltage testing, mechanical component pressure testing.
Calibration And Adaptation:
Procedures for recalibrating or adapting modules after replacement (e.g., throttle body, steering angle sensor).
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork.
Detail Level:
Factory-level detail with specific torque specifications, clearances, diagnostic procedures, and wiring diagrams.
Target Audience
Audience:
Professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Print Readability:
Designed for clear reproduction when printed, with legible text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LS3
Engine Type:
V8, Naturally Aspirated
Displacement:
6162 cc (376 cu in)
Bore X Stroke:
103.25 mm x 92 mm (4.06 in x 3.62 in)
Compression Ratio:
10.7:1
Horsepower:
430 hp @ 5900 rpm (with standard exhaust), 436 hp @ 5900 rpm (with optional NPP exhaust)
Torque:
424 lb-ft @ 4600 rpm (with standard exhaust), 428 lb-ft @ 4600 rpm (with optional NPP exhaust)
Performance
Z06 Engine Code:
LS7
Z06 Displacement:
7011 cc (427 cu in)
Z06 Horsepower:
505 hp @ 6300 rpm
Z06 Torque:
470 lb-ft @ 4800 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPFI)
Engine Oil Capacity:
7.0 quarts (6.6 liters) with filter change (LS3)
Engine Oil Type:
SAE 5W-30 synthetic (GM dexos1 approved or equivalent)
🔧 Transmission
Standard
Transmission Type:
TR6060 6-speed Manual
Optional
Transmission Type:
4-speed Automatic (RPO MYC, less common for 2008 C6)
Features
Manual Transmission Features:
Close-ratio gearing, triple-cone synchronizers, lightweight design.
Automatic Transmission Features:
Performance Algorithm Shifting (PAS), manual paddle shifters (if equipped).
Fluid Specifications
Manual Transmission Fluid:
GM Synchromesh Transmission Fluid (or equivalent GL-4/GL-5 rated fluid)
Automatic Transmission Fluid:
Dexron VI (GM specific)
📐 Dimensions
Exterior
Length:
174.6 inches (4435 mm)
Width:
72.6 inches (1844 mm)
Height:
47.9 inches (1217 mm)
Wheelbase:
104.5 inches (2654 mm)
Interior
Seating Capacity:
2
Cargo
Cargo Volume Coupe:
15.0 cu ft (425 L)
Cargo Volume Convertible:
7.7 cu ft (218 L) with top up
Weights
Curb Weight Coupe:
3170 - 3221 lbs (1438 - 1461 kg)
Curb Weight Convertible:
3270 - 3320 lbs (1483 - 1506 kg)
Z06 Curb Weight:
3132 lbs (1421 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars
NHTSA Side Impact:
5 Stars
NHTSA Rollover:
4 Stars
Active Features
Traction Control:
Standard
Stability Control:
Active Handling System (AH) - Standard
ABS:
4-wheel Anti-lock Braking System (ABS) - Standard
Passive Features
Airbags:
Driver and passenger front airbags, side-impact airbags.
Seat Belts:
3-point active seatbelts with pretensioners.
💡 Technology Features
Infotainment
Head Unit:
Touchscreen CD/MP3/DVD audio system with available navigation.
Connectivity:
Auxiliary audio input jack, optional SiriusXM Satellite Radio.
Driver Assistance
Heads Up Display:
Optional Heads-Up Display (HUD) with driver selectable readouts.
Keyless Entry:
Keyless Access System with push-button start.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil).
Tire Rotation:
Every 7,500 miles (12,000 km)
Cabin Air Filter:
Every 24,000 miles (38,000 km) or 24 months
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Iridium type: Replace every 100,000 miles (160,000 km) (LS3)
Brake Fluid Flush:
Every 24,000 miles (38,000 km) or 24 months
Fluid Specifications
Coolant Type:
GM P/N 12346290 (Yellow) or equivalent Dex-Cool compatible coolant (50/50 mix with distilled water)
Coolant Capacity:
Approx. 10.2 quarts (9.7 liters)
Known Issues
Common Complaints:
Valve spring issues in early Z06 models (LS7), potential for oil leaks at front crank seal, dry-rotting of rubber components (hoses, seals) with age, occasional steering wheel vibration at speed.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet (Division of General Motors)
Brand Specialization:
American automotive manufacturer known for a wide range of vehicles, including performance cars, trucks, and SUVs.
Model Evolution
Corvette Legacy:
Long-standing icon of American sports car performance, dating back to 1953.
C6 Introduction:
Introduced for the 2005 model year, featuring a significant redesign over the C5 generation, including a return to exposed headlamps.
2008 Updates:
Key update was the introduction of the larger, more powerful 6.2L LS3 V8 engine, replacing the 6.0L LS2.
Production
Production Plant:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its performance-to-value ratio. The C6 platform, including the 2008 iteration, was lauded for its improved chassis dynamics and power.
Ratings
Car And Driver 10Best:
Corvette (various generations including C6) has frequently appeared on Car and Driver's '10Best' list, acknowledging its blend of performance, technology, and value.
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