The 2012 Chrysler 200 is a mid-size sedan known for its modern, elegant styling, comfortable interior, and a choice of fuel-efficient 2.4L GEMA I4 or powerful 3.6L Pentastar V6 engines. This generation, part of the JS platform, was designed to offer consumers a stylish and capable vehicle, often serving as a family or commuter car. It competed in a segment with established models like the Toyota Camry and Honda Accord, aiming to provide a compelling blend of design and performance. The vehicle features standard safety systems such as ABS, ESC, and traction control, and achieved notable safety ratings from NHTSA. This comprehensive service and repair manual provides detailed, dealer-level information for the 2012 Chrysler 200, covering all models and configurations. It includes extensive A-Z repair procedures for engine mechanicals, powertrain, brakes, suspension, steering, HVAC, and electrical systems. The manual details maintenance schedules, troubleshooting guides for diagnostic trouble codes, repair procedures for component removal and installation, and includes complete wiring diagrams. Its expert-level technical depth and systematic approach to diagnostics make it an essential resource for owners and technicians alike in maintaining and repairing the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: 200 Year: 2012 Codes Product Code: 2012CHRY200SRM Chassis Code: JS 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Consumers seeking a stylish and comfortable sedan, often as a family or commuter vehicle. Competitive Analysis Key Competitors 2012: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Hyundai Sonata, Kia Optima. Key Features Vehicle Design Language: Modern, elegant styling with signature Chrysler grille and distinctive lighting. Powertrain Options: Fuel-efficient 4-cylinder and powerful V6 engine options. Interior Appointments: Comfortable seating, user-friendly dashboard layout, available premium features. Key Features Manual Value Proposition: Provides technicians and skilled DIYers with the complete, authorized procedures to maintain and repair the 2012 Chrysler 200 accurately and efficiently. Uniqueness: Vehicle-specific, not generic. Direct replacement for dealership workshop manuals. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive A-Z repairs for all models and configurations. Engine Coverage: 2.4L GEMA I4, 3.6L Pentastar V6 Transmission Coverage: 6-speed automatic (62TE), 6-speed automatic (BFFA - AWD) Body Chassis Coverage: Body and chassis systems, interior and exterior trim, structural repairs. Electrical Coverage: Complete electrical system diagnostics, wiring diagrams, component testing. Diagnostic Coverage: Troubleshooting procedures, diagnostic trouble codes (DTCs), diagnostic procedures for all systems. Page Count Estimated Pages: Over 2000 (typical for comprehensive service manuals of this era) Manual Type Type: Official Service and Repair Manual Source: Dealer-level technician manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Engine mechanical, fuel delivery, ignition, emissions control, lubrication, cooling. Powertrain: Transmission, clutch (if applicable), drivetrain components, axles, CV joints. Brakes: Hydraulic systems, ABS, ESC, parking brake, brake fluid specifications. Suspension Steering: Front and rear suspension, steering gear, power steering system, alignment specifications. HVAC: Heating, ventilation, air conditioning systems, refrigerant, component testing. Body Electrical: Lighting, power windows, locks, mirrors, seats, wipers, horn, convenience features. Safety Restraints: Airbag system, seat belt systems, SRS component diagnostics. Infotainment Navigation: Radio, audio systems, Uconnect system (if equipped), navigation system diagnostics. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults, circuit testing. Repair Procedures: Detailed instructions for component removal, installation, and adjustment for all major systems. Rebuild Procedures: Engine and transmission rebuild specifications, internal component procedures. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits. Torque Specifications: Precise torque values for all fasteners, critical for engine, suspension, and driveline components. Technical Depth Depth Level: Expert/Professional Diagnostic Detail: Advanced diagnostic strategies, including use of scan tools and oscilloscopes. Troubleshooting Methodology: Systematic approach to fault finding, from symptom to root cause. Component Identification: Detailed component locations and identification within the vehicle. 📊 Manual Specifications File Format Searchability: Fully searchable text for quick information retrieval. Printability: Printable pages for on-the-go reference. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs. Binding Type Binding: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4 Liters (2360 cc) Engine 1 Configuration: Inline-4 (I4), DOHC Engine 1 Code: GEMA (World Engine) Engine 1 Horsepower: 173 hp @ 6000 rpm Engine 1 Torque: 166 lb-ft @ 4400 rpm Engine 1 Bore X Stroke: 3.62 x 3.82 inches (92.0 x 97.0 mm) Engine 1 Compression Ratio: 10.5:1 Optional Engine Engine 2 Displacement: 3.6 Liters (3604 cc) Engine 2 Configuration: V6, DOHC, 24-valve, Pentastar Engine 2 Horsepower: 283 hp @ 6400 rpm Engine 2 Torque: 260 lb-ft @ 4400 rpm Engine 2 Bore X Stroke: 3.78 x 3.27 inches (96.0 x 83.0 mm) Engine 2 Compression Ratio: 10.2:1 Fuel System Fuel Induction: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded (91 Octane for optimal performance with 3.6L) Engine Management ECU Module 2 4L: 4-cyl. PCM ECU Module...
The 2012 Chrysler 200 is a mid-size sedan known for its modern, elegant styling, comfortable interior, and a choice of fuel-efficient 2.4L GEMA I4 or powerful 3.6L Pentastar V6 engines. This generation, part of the JS platform, was designed to offer consumers a stylish and capable vehicle, often serving as a family or commuter car. It competed in a segment with established models like the Toyota Camry and Honda Accord, aiming to provide a compelling blend of design and performance. The vehicle features standard safety systems such as ABS, ESC, and traction control, and achieved notable safety ratings from NHTSA.
This comprehensive service and repair manual provides detailed, dealer-level information for the 2012 Chrysler 200, covering all models and configurations. It includes extensive A-Z repair procedures for engine mechanicals, powertrain, brakes, suspension, steering, HVAC, and electrical systems. The manual details maintenance schedules, troubleshooting guides for diagnostic trouble codes, repair procedures for component removal and installation, and includes complete wiring diagrams. Its expert-level technical depth and systematic approach to diagnostics make it an essential resource for owners and technicians alike in maintaining and repairing the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
200
Year:
2012
Codes
Product Code:
2012CHRY200SRM
Chassis Code:
JS
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Consumers seeking a stylish and comfortable sedan, often as a family or commuter vehicle.
Competitive Analysis
Key Competitors 2012:
Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Hyundai Sonata, Kia Optima.
Key Features Vehicle
Design Language:
Modern, elegant styling with signature Chrysler grille and distinctive lighting.
Powertrain Options:
Fuel-efficient 4-cylinder and powerful V6 engine options.
Interior Appointments:
Comfortable seating, user-friendly dashboard layout, available premium features.
Key Features Manual
Value Proposition:
Provides technicians and skilled DIYers with the complete, authorized procedures to maintain and repair the 2012 Chrysler 200 accurately and efficiently.
Uniqueness:
Vehicle-specific, not generic. Direct replacement for dealership workshop manuals.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive A-Z repairs for all models and configurations.
Front and rear suspension, steering gear, power steering system, alignment specifications.
HVAC:
Heating, ventilation, air conditioning systems, refrigerant, component testing.
Body Electrical:
Lighting, power windows, locks, mirrors, seats, wipers, horn, convenience features.
Safety Restraints:
Airbag system, seat belt systems, SRS component diagnostics.
Infotainment Navigation:
Radio, audio systems, Uconnect system (if equipped), navigation system diagnostics.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults, circuit testing.
Repair Procedures:
Detailed instructions for component removal, installation, and adjustment for all major systems.
Rebuild Procedures:
Engine and transmission rebuild specifications, internal component procedures.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits.
Torque Specifications:
Precise torque values for all fasteners, critical for engine, suspension, and driveline components.
Technical Depth
Depth Level:
Expert/Professional
Diagnostic Detail:
Advanced diagnostic strategies, including use of scan tools and oscilloscopes.
Troubleshooting Methodology:
Systematic approach to fault finding, from symptom to root cause.
Component Identification:
Detailed component locations and identification within the vehicle.
📊 Manual Specifications
File Format
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages for on-the-go reference.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters (2360 cc)
Engine 1 Configuration:
Inline-4 (I4), DOHC
Engine 1 Code:
GEMA (World Engine)
Engine 1 Horsepower:
173 hp @ 6000 rpm
Engine 1 Torque:
166 lb-ft @ 4400 rpm
Engine 1 Bore X Stroke:
3.62 x 3.82 inches (92.0 x 97.0 mm)
Engine 1 Compression Ratio:
10.5:1
Optional Engine
Engine 2 Displacement:
3.6 Liters (3604 cc)
Engine 2 Configuration:
V6, DOHC, 24-valve, Pentastar
Engine 2 Horsepower:
283 hp @ 6400 rpm
Engine 2 Torque:
260 lb-ft @ 4400 rpm
Engine 2 Bore X Stroke:
3.78 x 3.27 inches (96.0 x 83.0 mm)
Engine 2 Compression Ratio:
10.2:1
Fuel System
Fuel Induction:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (91 Octane for optimal performance with 3.6L)
Engine Management
ECU Module 2 4L:
4-cyl. PCM
ECU Module 3 6L:
V6 PCM
🔧 Transmission
Standard Transmission
Type 2 4L:
6-Speed Automatic (62TE)
Optional Transmission
Type 3 6L:
6-Speed Automatic (BFFA - AWD Optional)
Features
Transmission Control:
Electronically controlled with overdrive.
Fluid Type 62Te:
ATF+4 (Mopar)
Fluid Type Bf Series:
Mopar SP-III or equivalent
Gear Ratios 62Te:
Specific ratios detailed within the manual (e.g., 1st: 4.286, 2nd: 2.143, 3rd: 1.434, 4th: 1.000, 5th: 0.742, 6th: 0.696, Rev: 3.575)
AWD System:
Optional, electronically controlled AWD system available with the 3.6L Pentastar V6.
📐 Dimensions
Exterior
Length:
191.7 inches
Width:
72.5 inches
Height:
59.5 inches
Wheelbase:
110.0 inches
Front Track:
61.7 inches
Rear Track:
62.2 inches
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Interior
Passenger Volume:
97.5 cubic feet
Cargo
Trunk Volume:
16.0 cubic feet
Weights
Curb Weight 2 4L:
3479 lbs
Curb Weight 3 6L FWD:
3715 lbs
Curb Weight 3 6L AWD:
3822 lbs
Tires Wheels
Standard Wheels 2 4L:
17-inch steel or aluminum
Optional Wheels 3 6L:
18-inch or 19-inch aluminum
Standard Tire Size:
P215/55R17
Optional Tire Size:
P225/45R18 or P225/40R19
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
NHTSA Side Impact Front Driver Door:
5-Star
NHTSA Side Impact Front Passenger:
5-Star
NHTSA Side Impact Rear Passenger:
5-Star
NHTSA Rollover Resistance:
4-Star
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
3-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Uconnect System:
Available Uconnect infotainment system with touchscreen, Bluetooth, voice commands, and USB integration.
Audio Options:
Standard AM/FM/CD/MP3 audio system, optional Boston Acoustics premium audio system.
Driver Assistance
Parking Assist:
Available ParkView Rear Back-Up Camera and ParkSense Rear Park Assist.
Remote Start:
Available Remote Start System.
Connectivity
Usb Port:
Standard or available USB port for device connectivity.
Auxiliary Input:
Standard auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 to 8,000 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for severe vs. normal driving).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Cabin Air Filter:
Replace every 15,000 to 20,000 miles.
Transmission Fluid Change:
Check at every oil change. Replace every 60,000 to 100,000 miles, depending on driving conditions (refer to manual).
Spark Plugs 2 4L:
Replace at 100,000 miles (Iridium type).
Spark Plugs 3 6L:
Replace at 100,000 miles (Iridium type).
Coolant Flush:
Replace every 5 years or 100,000 miles (OAT coolant).
Fluid Specifications
Engine Oil 2 4L:
SAE 0W-20, API SN or ILSAC GF-5 certified.
Engine Oil 3 6L:
SAE 0W-20, API SN or ILSAC GF-5 certified.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent
Known Issues
Common Complaints 2 4L:
Oil leaks from valve cover or oil pan, occasional transmission issues (harsh shifting), AC compressor failures.
Common Complaints 3 6L:
Intake manifold issues (cracking), oil cooler line leaks, potential torque converter shudder in transmission.
Electrical Issues:
Occasional issues with power window motors, HVAC blower motors, and instrument cluster.
Suspension Components:
Strut and shock absorber wear, control arm bushings.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (part of Fiat Chrysler Automobiles later, but in 2012, it was under Cerberus Capital Management ownership transition post-Daimler)
Model Evolution
Predecessor:
Chrysler Sebring
Generation:
Second Generation (JS, 2011-2014)
Update Year:
2011 model year redesign and rebadging from Sebring to 200.
Production
Assembly Plant:
Sterling Heights Assembly Plant, Sterling Heights, Michigan, USA
Production Years:
2007–2014 (as Sebring/200)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star safety ratings from NHTSA for multiple categories.
Pentastar Engine Award:
The 3.6L Pentastar V6 engine received Ward's 10 Best Engines recognition in previous years, showcasing its performance and efficiency.
Ratings
Consumer Reports Reliability:
Variable; early models (including 2012) generally rated below average in reliability by publications like Consumer Reports, but the manual provides the means to address issues.
Certifications
Manual Certification:
Authentic OEM service information, used by certified technicians.
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