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Chrysler 300M Concorde 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M Model Variant: Concorde Year: 2004 Codes Platform: Chrysler LH Platform (Second Generation) Chassis Code: P71 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Consumers seeking a spacious, comfortable, and well-equipped American luxury sedan. Competitive Analysis Key Competitors 2004: Buick LeSabre, Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Toyota Avalon, Honda Accord (V6). Key Features Design Philosophy: European-inspired styling with American practicality and comfort. Premium Appointments: High-quality interior materials, advanced features for its time, comfortable ride. Performance Orientation: Strong V6 engine, refined handling, and a focus on smooth power delivery. 📋 Manual Details Coverage Areas Regions Covered: North America Page Count Estimated Page Count: 1500-2500 (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (PCM/ECM). Transmission: Automatic transmission (42LE), torque converter, electronic control unit, gear shifts, fluid specifications. Drivetrain: Front-wheel drive (FWD) system, drive axles, constant velocity (CV) joints, differential. Suspension: Front suspension (struts, control arms, ball joints), rear suspension (independent multi-link, shock absorbers, springs), alignment specifications. Steering: Power steering system, steering column, steering gear, tie rods, hydraulic pump. Brakes: Front and rear disc brakes, anti-lock braking system (ABS), hydraulic lines, master cylinder, brake fluid specifications. Electrical: Battery, starting system, charging system (alternator), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM). HVAC: Heating, ventilation, and air conditioning system, refrigerant specifications, compressor, evaporator, condenser, climate control unit. Interior: Seating systems, door mechanisms, interior trim, dashboard components, airbags. Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, trim. Diagnostic: OBD-II diagnostic codes, troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, cabin), fluid checks and changes, spark plug replacement, belt inspection and replacement, tire rotation. Repair: Engine component replacement (e.g., water pump, alternator, starter), transmission servicing, brake pad/rotor replacement, suspension component replacement, exhaust system repair, electrical component troubleshooting and replacement. Troubleshooting: Step-by-step diagnostic procedures for various symptoms (e.g., starting issues, poor performance, strange noises, warning lights). Installation: Procedures for replacing major components and systems. Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to complex engine and transmission overhauls. Includes detailed diagnostic trees and specifications. 📊 Manual Specifications File Format Type: PDF Searchability: Text-searchable Print Quality Resolution: High-resolution, suitable for printing Binding Type Format Notes: Digital download, no physical binding Paper Type Format Notes: Digital download, no physical paper ⚙️ Engine Specifications Primary Engine Engine Code: EGW Engine Type: 3.5L SOHC V6 (24-valve) Displacement: 3518 cc (214.7 cubic inches) Performance Horsepower: 253 hp @ 6400 rpm Torque: 255 lb-ft @ 4000 rpm Fuel System Induction Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Other Bore X Stroke: 96.0 mm x 81.0 mm Compression Ratio: 9.7:1 Engine Management System: Chrysler SBEC (Single Board Engine Controller) or NGC (Next Generation Controller) depending on final build. 🔧 Transmission Standard Transmission Type: 4-speed automatic Transmission Code: 42LE Optional Availability: N/A (Standard on all 300M models) Features Shift Modes: Driver-selectable AutoStick (manual shifting capability) Fluid Type: ATF+4 (Automatic Transmission Fluid) Fluid Capacity Capacity: 7.5 pints (3.5 liters) for refill after pan drop, 13.7 pints (6.5 liters) for complete overhaul. 📐 Dimensions Exterior Length: 201.5 inches (5118 mm) Width: 74.1 inches (1882 mm) Height: 57.7 inches (1466 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 62.0 inches (1575 mm) Rear Track: 61.5 inches (1562 mm) Interior Front Headroom: 39.4 inches (1001 mm) Front Legroom: 42.1 inches (1069 mm) Rear Headroom: 37.8 inches (960 mm) Rear Legroom: 41.0 inches (1041 mm) Shoulder Room Front: 59.4 inches (1509 mm) Shoulder Room Rear: 58.7 inches (1491 mm) Cargo Trunk Volume: 16.5 cubic feet (467 liters) Weights Curb Weight: 3718 lbs (1686 kg) - approx. Gross Vehicle Weight Rating: 4800 lbs (2177 kg) - approx. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-star NHTSA Front Impact Passenger: 5-star IIHS Front Offset Crash Test: Good Active Features Traction Control: Standard Anti Lock Brakes: Standard Brake Assist: Optional on some trims Passive Features Airbags Front: Advanced multi-stage front airbags Airbags Side: Optional front seat-mounted side airbags Seatbelts: Three-point seat belts with pretensioners for all occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Available premium Infinity II audio system with CD player, cassette player, and AM/FM radio. Navigation: Optional factory-installed navigation system. Climate Control: Automatic climate control with dual-zone temperature settings. Driver Assistance Cruise Control: Standard Keyless Entry: Standard Memory Seats: Optional Connectivity Telematics: Optional Uconnect system (later models) or similar Chrysler telematics for the era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes...
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Chrysler 300M Concorde 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M
Model Variant:
Concorde
Year:
2004
Codes
Platform:
Chrysler LH Platform (Second Generation)
Chassis Code:
P71
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Target Audience:
Consumers seeking a spacious, comfortable, and well-equipped American luxury sedan.
Competitive Analysis
Key Competitors 2004:
Buick LeSabre, Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Toyota Avalon, Honda Accord (V6).
Key Features
Design Philosophy:
European-inspired styling with American practicality and comfort.
Premium Appointments:
High-quality interior materials, advanced features for its time, comfortable ride.
Performance Orientation:
Strong V6 engine, refined handling, and a focus on smooth power delivery.
📋 Manual Details
Coverage Areas
Regions Covered:
North America
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (PCM/ECM).
Transmission:
Automatic transmission (42LE), torque converter, electronic control unit, gear shifts, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) system, drive axles, constant velocity (CV) joints, differential.
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (independent multi-link, shock absorbers, springs), alignment specifications.
Steering:
Power steering system, steering column, steering gear, tie rods, hydraulic pump.
Brakes:
Front and rear disc brakes, anti-lock braking system (ABS), hydraulic lines, master cylinder, brake fluid specifications.
Electrical:
Battery, starting system, charging system (alternator), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
HVAC:
Heating, ventilation, and air conditioning system, refrigerant specifications, compressor, evaporator, condenser, climate control unit.
Interior:
Seating systems, door mechanisms, interior trim, dashboard components, airbags.
Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, trim.
Diagnostic:
OBD-II diagnostic codes, troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin), fluid checks and changes, spark plug replacement, belt inspection and replacement, tire rotation.
Repair:
Engine component replacement (e.g., water pump, alternator, starter), transmission servicing, brake pad/rotor replacement, suspension component replacement, exhaust system repair, electrical component troubleshooting and replacement.
Troubleshooting:
Step-by-step diagnostic procedures for various symptoms (e.g., starting issues, poor performance, strange noises, warning lights).
Installation:
Procedures for replacing major components and systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to complex engine and transmission overhauls. Includes detailed diagnostic trees and specifications.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Text-searchable
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Format Notes:
Digital download, no physical binding
Paper Type
Format Notes:
Digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGW
Engine Type:
3.5L SOHC V6 (24-valve)
Displacement:
3518 cc (214.7 cubic inches)
Performance
Horsepower:
253 hp @ 6400 rpm
Torque:
255 lb-ft @ 4000 rpm
Fuel System
Induction Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Other
Bore X Stroke:
96.0 mm x 81.0 mm
Compression Ratio:
9.7:1
Engine Management System:
Chrysler SBEC (Single Board Engine Controller) or NGC (Next Generation Controller) depending on final build.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Code:
42LE
Optional
Availability:
N/A (Standard on all 300M models)
Features
Shift Modes:
Driver-selectable AutoStick (manual shifting capability)
Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Fluid Capacity
Capacity:
7.5 pints (3.5 liters) for refill after pan drop, 13.7 pints (6.5 liters) for complete overhaul.
📐 Dimensions
Exterior
Length:
201.5 inches (5118 mm)
Width:
74.1 inches (1882 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.0 inches (1575 mm)
Rear Track:
61.5 inches (1562 mm)
Interior
Front Headroom:
39.4 inches (1001 mm)
Front Legroom:
42.1 inches (1069 mm)
Rear Headroom:
37.8 inches (960 mm)
Rear Legroom:
41.0 inches (1041 mm)
Shoulder Room Front:
59.4 inches (1509 mm)
Shoulder Room Rear:
58.7 inches (1491 mm)
Cargo
Trunk Volume:
16.5 cubic feet (467 liters)
Weights
Curb Weight:
3718 lbs (1686 kg) - approx.
Gross Vehicle Weight Rating:
4800 lbs (2177 kg) - approx.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
IIHS Front Offset Crash Test:
Good
Active Features
Traction Control:
Standard
Anti Lock Brakes:
Standard
Brake Assist:
Optional on some trims
Passive Features
Airbags Front:
Advanced multi-stage front airbags
Airbags Side:
Optional front seat-mounted side airbags
Seatbelts:
Three-point seat belts with pretensioners for all occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity II audio system with CD player, cassette player, and AM/FM radio.
Navigation:
Optional factory-installed navigation system.
Climate Control:
Automatic climate control with dual-zone temperature settings.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard
Memory Seats:
Optional
Connectivity
Telematics:
Optional Uconnect system (later models) or similar Chrysler telematics for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend oil.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Iridium spark plugs: 100,000 miles (160,000 km).
Transmission Fluid Change:
Every 60,000 miles (96,000 km) for normal driving, or more frequently for severe driving conditions.
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-30, API certified, meeting Chrysler MS-6395
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change.
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, blue color.
Brake Fluid:
DOT 3
Known Issues
Transmission Issues:
Potential for harsh shifting, slipping, or failure of the 42LE transmission, particularly if maintenance is neglected.
Suspension Components:
Wear of front control arm bushings and ball joints can lead to steering looseness and uneven tire wear.
Climate Control Actuators:
Failure of HVAC blend door actuators can cause temperature control issues.
Power Window Motors:
Can fail, leading to windows not operating.
Oil Pan Gasket Leaks:
Common on higher-mileage vehicles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a long-standing American automotive manufacturer with a history of innovation in luxury and performance.
Model Evolution
Predecessor:
The Chrysler LHS and New Yorker models.
Generation:
The 300M was part of the second generation of Chrysler's LH platform vehicles, sharing its underpinnings with the Dodge Intrepid, Chrysler Concorde, and Chrysler LHS.
Key Design Influences:
Inspired by European luxury sedans, particularly in its sleek styling and refined interior.
Production
Production Years:
1999-2004
Assembly Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Named to Car and Driver's 10 Best list for 1999, 2000, and 2001.
Motor Trend Car Of The Year:
Competed for MotorTrend Car of the Year.
Ratings
Consumer Reports Ratings:
Varied over its production run, with strengths in ride comfort and power, but some concerns about reliability in specific areas.
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