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Chrysler 300M Concorde Intrepid 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Codes Platform: Chrysler LH platform 👋 Introduction Market Position Positioning: Premium full-size sedan targeting a segment seeking comfort, style, and American luxury. Competitive Analysis Competitors: Ford Crown Victoria, Mercury Grand Marquis, Toyota Avalon, Buick LeSabre. Key Features Design: Distinctive European-inspired styling, especially for the 300M and Concorde. Interior: Spacious and well-appointed interiors, offering comfortable seating for five. Powertrain: Smooth and powerful V6 engine, known for reliable performance. 📋 Manual Details Coverage Areas Engine Coverage: 3.5L V6 (EGW/EGX) Transmission Coverage: 42LE Automatic Transmission Chassis Coverage: Suspension, Steering, Brakes, Wheels & Tires Body Coverage: Body Panels, Interior Trim, Doors, Glass, HVAC Housing Electrical Coverage: Wiring Diagrams, Lighting, Power Accessories, PCM, BCM Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, ignition, cooling, exhaust, lubrication, powertrain control modules (PCM) Drivetrain: Automatic transmission service, differentials, drive shafts, axles Suspension Steering: Front and rear suspension components, wheel alignment, power steering system Brakes: Hydraulic brake system, ABS, disc brake service, parking brake Electrical Electronic: Battery, charging system, starter, lighting, power distribution, body control module (BCM), instrument cluster, infotainment system, power accessories Climate Control: HVAC system operation, diagnosis, refrigerant handling, blower motor, A/C compressor Safety Restraints: Airbag system diagnosis and service, seat belt mechanisms Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing Repair Overhaul: Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component repair Diagnostics: Component testing, sensor data analysis, wiring harness checks Technical Depth Depth: Comprehensive: From basic maintenance and fluid checks to complex electrical diagnostics, engine and transmission repair, and bodywork. Detail Level: Detailed step-by-step instructions with torque specifications, diagnostic procedures, and component testing methods. Visual Aids: Includes exploded views, diagrams, and illustrations to clarify complex procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for hands-on use in the garage Print Quality Resolution: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: EGW/EGX Configuration: 3.5L SOHC V6 Displacement: 3.5 Liters (214.6 cu in) Bore X Stroke: 3.82 in x 3.19 in (97.0 mm x 81.0 mm) Compression Ratio: 9.8:1 Performance Horsepower: 250 hp @ 6400 rpm (approximate, may vary slightly by model/trim) Torque: 250 lb-ft @ 4000 rpm (approximate) Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane Minimum Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug 🔧 Transmission Standard Type: 4-speed Automatic (42LE) Optional Options: None for 2004 model year (All models equipped with 42LE) Features Shift Modes: Driver-selectable (Normal/Economy and Performance/Sport modes depending on trim) Fluid Specifications Fluid Type: Chrysler ATF+4 (Mopar Material Standard MS-9602) Fluid Capacities Fluid Capacity Total: Approx. 10.5 quarts (9.9 liters) - Requires pan drop and filter change procedure 📐 Dimensions Exterior Length: Approx. 200.0 - 201.4 inches (5080 - 5116 mm) Width: Approx. 74.4 inches (1890 mm) Height: Approx. 57.1 - 57.9 inches (1450 - 1471 mm) Wheelbase Wheelbase: Approx. 113.0 inches (2870 mm) Weights Curb Weight: Approx. 3600 - 3800 lbs (1633 - 1724 kg) Cargo Trunk Volume: Approx. 16.3 cu ft (462 liters) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good NHTSA Frontal Passenger: Good NHTSA Side Driver: N/A (NHTSA testing protocols varied at the time) IIHS Frontal Offset: Good (for vehicles with the same structure) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (Traction Control System - TCS) Passive Features Airbags: Standard front airbags; Optional side-impact airbags Seat Belts: Pretensioner seat belts with load limiters 💡 Technology Features Infotainment Audio System: Available premium Infinity or Boston Acoustics sound systems, CD player, AM/FM radio. Navigation: Optional factory navigation system (less common). Driver Assistance Cruise Control: Standard electronic cruise control. Keyless Entry: Standard or optional keyless entry and remote start. Connectivity Phone Integration: Optional Uconnect hands-free communication system (introduced later in the generation, may not be prevalent for 2004, but factory Bluetooth was an option). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil). Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Spark Plug Replacement: Platinum-tipped spark plugs: 100,000 miles (160,000 km). Transmission Fluid Change: Recommended every 30,000 - 50,000 miles (48,000 - 80,000 km), especially if driven under severe conditions. Focus on pan drop and filter replacement. Fluid Specifications Engine Oil: SAE 5W-30 (API Certified, ILSAC GF-4 or higher) Coolant: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant - Pink...
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Chrysler 300M Concorde Intrepid 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
Codes
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Positioning:
Premium full-size sedan targeting a segment seeking comfort, style, and American luxury.
Competitive Analysis
Competitors:
Ford Crown Victoria, Mercury Grand Marquis, Toyota Avalon, Buick LeSabre.
Key Features
Design:
Distinctive European-inspired styling, especially for the 300M and Concorde.
Interior:
Spacious and well-appointed interiors, offering comfortable seating for five.
Powertrain:
Smooth and powerful V6 engine, known for reliable performance.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.5L V6 (EGW/EGX)
Transmission Coverage:
42LE Automatic Transmission
Chassis Coverage:
Suspension, Steering, Brakes, Wheels & Tires
Body Coverage:
Body Panels, Interior Trim, Doors, Glass, HVAC Housing
Electrical Coverage:
Wiring Diagrams, Lighting, Power Accessories, PCM, BCM
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, cooling, exhaust, lubrication, powertrain control modules (PCM)
Drivetrain:
Automatic transmission service, differentials, drive shafts, axles
Suspension Steering:
Front and rear suspension components, wheel alignment, power steering system
Brakes:
Hydraulic brake system, ABS, disc brake service, parking brake
Electrical Electronic:
Battery, charging system, starter, lighting, power distribution, body control module (BCM), instrument cluster, infotainment system, power accessories
Climate Control:
HVAC system operation, diagnosis, refrigerant handling, blower motor, A/C compressor
Safety Restraints:
Airbag system diagnosis and service, seat belt mechanisms
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing
Repair Overhaul:
Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component repair
Diagnostics:
Component testing, sensor data analysis, wiring harness checks
Technical Depth
Depth:
Comprehensive: From basic maintenance and fluid checks to complex electrical diagnostics, engine and transmission repair, and bodywork.
Detail Level:
Detailed step-by-step instructions with torque specifications, diagnostic procedures, and component testing methods.
Visual Aids:
Includes exploded views, diagrams, and illustrations to clarify complex procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Printability:
Printable pages for hands-on use in the garage
Print Quality
Resolution:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGW/EGX
Configuration:
3.5L SOHC V6
Displacement:
3.5 Liters (214.6 cu in)
Bore X Stroke:
3.82 in x 3.19 in (97.0 mm x 81.0 mm)
Compression Ratio:
9.8:1
Performance
Horsepower:
250 hp @ 6400 rpm (approximate, may vary slightly by model/trim)
Torque:
250 lb-ft @ 4000 rpm (approximate)
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane Minimum
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug
🔧 Transmission
Standard
Type:
4-speed Automatic (42LE)
Optional
Options:
None for 2004 model year (All models equipped with 42LE)
Features
Shift Modes:
Driver-selectable (Normal/Economy and Performance/Sport modes depending on trim)
Fluid Specifications
Fluid Type:
Chrysler ATF+4 (Mopar Material Standard MS-9602)
Fluid Capacities
Fluid Capacity Total:
Approx. 10.5 quarts (9.9 liters) - Requires pan drop and filter change procedure
📐 Dimensions
Exterior
Length:
Approx. 200.0 - 201.4 inches (5080 - 5116 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 57.1 - 57.9 inches (1450 - 1471 mm)
Wheelbase
Wheelbase:
Approx. 113.0 inches (2870 mm)
Weights
Curb Weight:
Approx. 3600 - 3800 lbs (1633 - 1724 kg)
Cargo
Trunk Volume:
Approx. 16.3 cu ft (462 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good
NHTSA Frontal Passenger:
Good
NHTSA Side Driver:
N/A (NHTSA testing protocols varied at the time)
IIHS Frontal Offset:
Good (for vehicles with the same structure)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (Traction Control System - TCS)
Passive Features
Airbags:
Standard front airbags; Optional side-impact airbags
Seat Belts:
Pretensioner seat belts with load limiters
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity or Boston Acoustics sound systems, CD player, AM/FM radio.
Navigation:
Optional factory navigation system (less common).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Standard or optional keyless entry and remote start.
Connectivity
Phone Integration:
Optional Uconnect hands-free communication system (introduced later in the generation, may not be prevalent for 2004, but factory Bluetooth was an option).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Platinum-tipped spark plugs: 100,000 miles (160,000 km).
Transmission Fluid Change:
Recommended every 30,000 - 50,000 miles (48,000 - 80,000 km), especially if driven under severe conditions. Focus on pan drop and filter replacement.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified, ILSAC GF-4 or higher)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant - Pink color (Chrysler Material Standard MS-9769)
Brake Fluid:
DOT 3
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, leading to vibrations.
Transmission Solenoids:
Occasional failure of transmission shift solenoids leading to erratic shifting.
Heater Core Leaks:
Heater core leaks can occur, often manifesting as a sweet smell inside the cabin or fogged windows.
Power Window Motors:
Failure of power window regulators and motors is relatively common.
HVAC Blend Door Actuators:
Failure of the HVAC blend door actuators can result in improper temperature control for specific vents.
📚 Vehicle History
Brand Heritage
Heritage:
Chrysler's long-standing reputation for comfortable and spacious American sedans.
Model Evolution
Lh Platform:
Part of the second generation of Chrysler's LH platform, introduced in 1998.
Linage:
Successors to the original LH sedans (Concorde, Intrepid), with the 300M serving as a premium variant.
Production
Production Years:
1998-2004 (for LH platform cars including these models)
Manufacturing Location:
Bramalea, Ontario, Canada (Chrysler Canada Assembly Plant)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The 300M was frequently recognized by Car and Driver on its annual '10Best' list for its segment, particularly in its early years.
Consumer Ratings:
Generally received positive reviews for comfort, performance, and value within its class.
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