2004 Chrysler 300M CONCORDE And INTREPID Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 👋 Introduction Market Position Market Segment: Large Sedan / Luxury Sedan Competitive Analysis Key Competitors: Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre, Mercury Sable. Key Features Platform: Chrysler LH platform (second generation). Design Philosophy: Stylish, comfortable, and powerful front-wheel-drive sedans aimed at the near-luxury segment. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Comprehensive coverage of engine operation, diagnostics, and repair for all applicable engines. Driveline: Detailed information on front-wheel drive systems, including transaxle, CV joints, and driveshafts. Suspension And Steering: In-depth coverage of front and rear suspension components, alignment procedures, and steering system. Brakes: Complete details on hydraulic brake systems, ABS, and parking brake. Cooling System: Information on radiators, thermostats, water pumps, coolant specifications, and fan systems. Fuel System: Coverage of fuel injection, fuel pumps, fuel filters, and evaporative emission control systems. Exhaust System: Details on exhaust manifolds, catalytic converters, mufflers, and emission control components. Electrical Systems: Extensive coverage of the vehicle's electrical architecture, including wiring diagrams, component testing, and diagnostics. Body And Frame: Information on body panels, doors, windows, bumpers, and structural components. Heating And Air Conditioning: Service and repair procedures for HVAC systems, including refrigerant handling and component diagnostics. Restraint Systems: Information on airbags, seatbelt pre-tensioners, and related safety systems. Instrument Cluster Diagnostics: Procedures for diagnosing and repairing instrument cluster issues, including gauge and warning light malfunctions. Vehicle Theft Security: Information on the vehicle's security system, including key fob programming and anti-theft mechanisms. Frame And Bumpers: Guidelines for inspection and repair of frame components and bumpers. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and lubrication. Troubleshooting: Diagnostic procedures and symptom-based troubleshooting guides for common and complex issues. Repair: Detailed step-by-step repair instructions for all major vehicle systems and components. Installation: Guidance on the installation and replacement of various parts and accessories. Engine Rebuild: Covers engine disassembly, inspection, and reassembly procedures. Transaxle Repair: Detailed steps for transaxle removal, overhaul, and installation. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter replacements to complex engine and transmission rebuilds, electrical diagnostics, and bodywork repairs. Wiring Diagrams: Detailed, system-specific wiring diagrams are included for electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Print Quality: High-resolution, enabling clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 300M Engine: 3.5L V6 (EGG) Concorde Intrepid Engine: 2.7L V6 (EER) and 3.2L V6 (ECL) / 3.5L V6 (EGA) Performance 3.5L V6 Hp: 250 hp (300M), 250 hp (Intrepid R/T & SE with 3.5L) 3.5L V6 Torque: 250 lb-ft (300M), 250 lb-ft (Intrepid R/T & SE with 3.5L) 2.7L V6 Hp: 200 hp (Concorde, Intrepid) 2.7L V6 Torque: 190 lb-ft (Concorde, Intrepid) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Codes Covered Engine Codes: EGG (3.5L HO), EGA (3.5L), ECL (3.2L), EER (2.7L) 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Optional Transmission Codes: 42LE, 45RFE (depending on engine and model) Features Transmission Features: Electronically controlled, torque converter lock-up, suitable for front-wheel drive applications. 📐 Dimensions Exterior Wheelbase: Approximately 113 inches (2870 mm) Length: Approximately 200 inches (5080 mm) Width: Approximately 74 inches (1880 mm) Height: Approximately 57 inches (1450 mm) Weights Curb Weight: Approximately 3600-3800 lbs (1633-1724 kg), varies by model and equipment. 🛡️ Safety Features Ratings NHTSA Front Impact: Five-star rating for driver and front passenger (for 2004 models). IIHS Frontal Offset: Good (for 2004 models). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Frontal airbags, optional side-impact airbags. Seatbelts: Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Audio Systems: Various audio systems available, including premium Infinity or Boston Acoustics systems. Manual covers radio, CD player, and speaker diagnostics. Driver Assistance Speed Control: Cruise control system coverage. Connectivity Chime Buzzer System: Coverage of the vehicle's warning chime and buzzer systems for alerts and diagnostics. Instrument Cluster Instrument Cluster: Detailed information on the instrument cluster, gauges, warning lights, and message centers. Electronic Control Modules ECM PCM Coverage: Diagnostic procedures and information on various Electronic Control Modules (ECM) and Powertrain Control Modules (PCM). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to owner's manual, typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual provides specific guidance. Spark Plug Replacement: Consult manual, typically around 100,000 miles for platinum/iridium plugs. Transmission Fluid Change: Recommended at 30,000-60,000 miles, or as per manual, depending on driving. Manual specifies fluid type and capacity. Fluid Specifications Engine Oil Type: Refer...
Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre, Mercury Sable.
Key Features
Platform:
Chrysler LH platform (second generation).
Design Philosophy:
Stylish, comfortable, and powerful front-wheel-drive sedans aimed at the near-luxury segment.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Comprehensive coverage of engine operation, diagnostics, and repair for all applicable engines.
Driveline:
Detailed information on front-wheel drive systems, including transaxle, CV joints, and driveshafts.
Suspension And Steering:
In-depth coverage of front and rear suspension components, alignment procedures, and steering system.
Brakes:
Complete details on hydraulic brake systems, ABS, and parking brake.
Cooling System:
Information on radiators, thermostats, water pumps, coolant specifications, and fan systems.
Fuel System:
Coverage of fuel injection, fuel pumps, fuel filters, and evaporative emission control systems.
Exhaust System:
Details on exhaust manifolds, catalytic converters, mufflers, and emission control components.
Electrical Systems:
Extensive coverage of the vehicle's electrical architecture, including wiring diagrams, component testing, and diagnostics.
Body And Frame:
Information on body panels, doors, windows, bumpers, and structural components.
Heating And Air Conditioning:
Service and repair procedures for HVAC systems, including refrigerant handling and component diagnostics.
Restraint Systems:
Information on airbags, seatbelt pre-tensioners, and related safety systems.
Instrument Cluster Diagnostics:
Procedures for diagnosing and repairing instrument cluster issues, including gauge and warning light malfunctions.
Vehicle Theft Security:
Information on the vehicle's security system, including key fob programming and anti-theft mechanisms.
Frame And Bumpers:
Guidelines for inspection and repair of frame components and bumpers.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting:
Diagnostic procedures and symptom-based troubleshooting guides for common and complex issues.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems and components.
Installation:
Guidance on the installation and replacement of various parts and accessories.
Engine Rebuild:
Covers engine disassembly, inspection, and reassembly procedures.
Transaxle Repair:
Detailed steps for transaxle removal, overhaul, and installation.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter replacements to complex engine and transmission rebuilds, electrical diagnostics, and bodywork repairs.
Wiring Diagrams:
Detailed, system-specific wiring diagrams are included for electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Print Quality:
High-resolution, enabling clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
300M Engine:
3.5L V6 (EGG)
Concorde Intrepid Engine:
2.7L V6 (EER) and 3.2L V6 (ECL) / 3.5L V6 (EGA)
Performance
3.5L V6 Hp:
250 hp (300M), 250 hp (Intrepid R/T & SE with 3.5L)
3.5L V6 Torque:
250 lb-ft (300M), 250 lb-ft (Intrepid R/T & SE with 3.5L)
2.7L V6 Hp:
200 hp (Concorde, Intrepid)
2.7L V6 Torque:
190 lb-ft (Concorde, Intrepid)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Codes Covered
Engine Codes:
EGG (3.5L HO), EGA (3.5L), ECL (3.2L), EER (2.7L)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Optional
Transmission Codes:
42LE, 45RFE (depending on engine and model)
Features
Transmission Features:
Electronically controlled, torque converter lock-up, suitable for front-wheel drive applications.
📐 Dimensions
Exterior
Wheelbase:
Approximately 113 inches (2870 mm)
Length:
Approximately 200 inches (5080 mm)
Width:
Approximately 74 inches (1880 mm)
Height:
Approximately 57 inches (1450 mm)
Weights
Curb Weight:
Approximately 3600-3800 lbs (1633-1724 kg), varies by model and equipment.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Five-star rating for driver and front passenger (for 2004 models).
IIHS Frontal Offset:
Good (for 2004 models).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags.
Seatbelts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Various audio systems available, including premium Infinity or Boston Acoustics systems. Manual covers radio, CD player, and speaker diagnostics.
Driver Assistance
Speed Control:
Cruise control system coverage.
Connectivity
Chime Buzzer System:
Coverage of the vehicle's warning chime and buzzer systems for alerts and diagnostics.
Instrument Cluster
Instrument Cluster:
Detailed information on the instrument cluster, gauges, warning lights, and message centers.
Electronic Control Modules
ECM PCM Coverage:
Diagnostic procedures and information on various Electronic Control Modules (ECM) and Powertrain Control Modules (PCM).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to owner's manual, typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual provides specific guidance.
Spark Plug Replacement:
Consult manual, typically around 100,000 miles for platinum/iridium plugs.
Transmission Fluid Change:
Recommended at 30,000-60,000 miles, or as per manual, depending on driving. Manual specifies fluid type and capacity.
Fluid Specifications
Engine Oil Type:
Refer to manual, typically SAE 5W-30 or 5W-20 synthetic blend or full synthetic, meeting MS-6395 specifications.
Coolant Type:
Refer to manual, typically HOAT (Hybrid Organic Acid Technology) coolant, such as Mopar OAT (Orange) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
Some 2.7L V6 (EER) engines were prone to head gasket issues; manual addresses diagnosis and repair.
Transmission Hard Shifts:
Common transmission control module (TCM) or solenoid issues can cause hard shifts; manual covers diagnostic procedures.
Window Regulators:
Potential for power window regulator failures; manual provides replacement instructions.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chrysler has a long history of producing comfortable and stylish American sedans, often targeting a balance of performance and luxury.
Model Evolution
Lh Platform:
These models are part of Chrysler's second-generation LH platform, which featured distinct styling and front-wheel-drive architecture.
Production
Production Location:
United States (primarily Brampton, Ontario, Canada for LH platform vehicles).
Model Years Covered By Platform:
LH platform vehicles were produced from 1993 to 2004.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Chrysler 300M was frequently listed on Car and Driver's 10Best lists in its early years.
Ratings
Consumer Reports:
Consumer Reports ratings vary for these models, with specific strengths and weaknesses often noted. The manual helps address common concerns.
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