Basic Information Identification Make: Chrysler Model: 45 HP Outboard Model Years Covered: 1966, 1967, 1968 Product Type: Workshop Service Repair Manual Introduction Market Position Target Audience: Boat owners, marine mechanics, service technicians, and DIY enthusiasts seeking to maintain and repair their Chrysler 45 HP Outboard. Key Features Content Source: Manufacturer-written original workshop manual, same as used in local service/repair shops. Benefit: Saves significant money on repair bills through DIY maintenance and repairs. Convenience: Digital format allows for quick access, printing of specific sections, and easy troubleshooting. Manual Details Coverage Areas Scope: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: Hundreds of pages (as stated in description) Manual Type Type: Professional Technical Manual, Workshop Manual, Service Manual, Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine Specifications, Tune-up, Carburetor, Magneto, Alternator, Fuel System, Powerhead Electrical: Electric Starter, Manual Starter, Electrical Components, Wiring Diagrams Drivetrain: Gear Housing, Motor Leg Controls: Steering Handle Procedures Included Maintenance: Routine Maintenance, Tune-up, Fluid Checks Repair: Disassembly, Assembly, Cleaning, Reinstallation, Carburetor Service, Starter Service, Fuel System Repair, Gear Housing Repair, Powerhead Repair Diagnostics: Troubleshooting, Electrical System Diagnostics Technical Depth Depth: Comprehensive diagnostic, repair, and maintenance information for professional technicians; detailed substeps, notes, cautions, warnings, critical specifications, illustrations, drawings, and photos. Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom Capability: Zoom IN/OUT Delivery Method Delivery: Instant Download Software Requirements Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Model Name: Chrysler 45 HP Outboard Performance Horsepower Rating: 45 HP Fuel System Carburetor: Detailed service and repair information included. Ignition System Magneto: Service and troubleshooting for magneto ignition system. Starting System Electric Starter: Service and repair of the electric starter system. Manual Starter: Service and repair of the manual starter system. Cooling System Cooling Method: Water-cooled (implied for outboard motors of this era) Transmission Gear Housing Coverage: Detailed service and repair information for the gear housing unit. Motor Leg Coverage: Service and repair procedures for the motor leg (outdrive housing). Dimensions Overall Length Motor Leg Length: Variable by shaft length (not specified in product info, but standard for outboards) Weights Approximate Weight: Refer to specific model specifications within the manual (weight typically varies by shaft length and configuration). Safety Features Active Features Kill Switch Operation: Implied through general troubleshooting and maintenance of the outboard's operating systems. Passive Features Safety Warnings: Notes, cautions, and warnings included throughout the manual to highlight critical safety information during repair and operation. Technology Features Infotainment System Type: Not applicable to this vintage outboard motor. Driver Assistance System Type: Not applicable to this vintage outboard motor. Electrical Components Ignition System: Detailed information on the magneto ignition system, including troubleshooting and component testing. Charging System: Information on the alternator system for battery charging (if equipped or applicable). Maintenance Service Intervals General Maintenance: Details on recommended service intervals for tune-ups, lubrication, and inspections will be provided within the manual. Fluid Specifications Gearcase Lubricant: Specific SAE gear oil viscosity and API service classification for the gear housing will be detailed. Fuel Mixture: Recommended fuel octane rating and oil-to-gasoline mixture ratio for 2-stroke engines. Known Issues Common Wear Items: The manual will likely cover troubleshooting for common wear items such as spark plugs, ignition coils, fuel filters, water pumps, and carburetor jets. Tune Up Procedures Tune Up Components: Detailed procedures for inspecting and replacing spark plugs, checking ignition timing, and adjusting carburetor settings. Torque Specifications Engine Fasteners: Precise torque values for critical engine and component fasteners to ensure proper assembly and prevent damage. Vehicle History Brand Heritage Manufacturer: Chrysler Marine, a division of Chrysler Corporation, known for its automotive and marine engines. Model Evolution Era Context: Part of Chrysler's line of outboard motors during the mid-to-late 1960s, a period of significant development in recreational boating. Production Manufacturing Period: 1966-1968 Awards & Recognition Recognitions Industry Standard: While specific awards are not mentioned, this manual represents the type of documentation considered industry-standard for professional marine repair.