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Chrysler Aspen 2007-2009 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Aspen Model Years Covered: 2007, 2008, 2009 Product Name: Chrysler Aspen 2007-2009 Factory Workshop Service Repair Manual Codes Chassis Code: DR (Third Generation Dodge Durango platform) 👋 Introduction Market Position Segment: Full-size Luxury SUV Target Audience: Families, individuals seeking a spacious and capable luxury SUV with robust towing capabilities. Competitive Analysis Key Competitors: Chevrolet Tahoe, GMC Yukon, Ford Expedition, Cadillac Escalade, Lincoln Navigator. Key Features Luxury Appointments: Available premium materials, advanced climate control, rear-seat entertainment, and sophisticated interior design. Performance Capability: Powerful V8 engine options, available all-wheel drive, and substantial towing capacity. Platform Sharing: Built on the same platform as the Dodge Durango, providing a shared mechanical foundation. 📋 Manual Details Coverage Areas Coverage: All systems and components for the Chrysler Aspen 2007-2009 model years. Page Count Page Count: Approximately 2000+ pages (estimated for a comprehensive factory manual). Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF or similar electronic format) - Searchable and Printable. 📖 Manual Coverage Systems Covered Powertrain: Engine (5.7L HEMI V8, 4.7L V8), Transmission (5-Speed Automatic 545RFE/NAG1), Drivetrain (RWD, 4WD). Chassis: Suspension (Independent Front, Multi-link Rear), Steering (Power Rack and Pinion), Brakes (ABS, Power Assisted Disc Front/Rear), Wheels & Tires. Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Anti-theft System. Body And Trim: Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, HVAC System, Audio System. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotations. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, electrical system diagnostics, engine performance diagnostics. Repair Rebuild: Component removal, installation, repair, and overhaul procedures for all major systems. Includes engine rebuild, transmission overhaul, brake caliper replacement, etc. Technical Depth Depth: Comprehensive factory-level detail, including torque specifications, component clearances, wiring diagrams, diagnostic flowcharts, and service bulletins. 📊 Manual Specifications File Format File Format Details: High-resolution PDF, searchable text, bookmarked chapters for easy navigation, printable pages. Print Quality Print Quality: High-resolution, clear diagrams and text suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.7 Liters (285 cu in) Engine 1 Configuration: SOHC V8 Engine 1 Horsepower: 303 hp @ 5650 rpm (approx.) Engine 1 Torque: 330 lb-ft @ 3950 rpm (approx.) Secondary Engine Engine 2 Displacement: 5.7 Liters (345 cu in) Engine 2 Configuration: HEMI SOHC V8 with Multi-Displacement System (MDS) Engine 2 Horsepower: 350-360 hp @ 5000-5400 rpm (approx.) Engine 2 Torque: 370-390 lb-ft @ 4000-4200 rpm (approx.) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (minimum) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (545RFE) Optional Transmission Type Optional: Mercedes-Benz 5G-Tronic (NAG1) - Used with 5.7L HEMI in some configurations. Features Drive Modes: RWD (Rear-Wheel Drive), AWD (All-Wheel Drive) - Electronically controlled with Selectable Low Range. Transmission Fluid Type: ATF+4 (Chrysler) 📐 Dimensions Exterior Length: 200.8 inches (5099 mm) Width: 79.0 inches (2007 mm) Height: 72.9 inches (1852 mm) Wheelbase: 119.2 inches (3028 mm) Interior Seating Capacity: 7-8 Passengers (depending on second-row configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 20.3 cu ft (575 L) Cargo Volume Behind 2Nd Row: Approx. 69.2 cu ft (1960 L) Cargo Volume Max: Approx. 103.0 cu ft (2917 L) Weights Curb Weight: 5,100 - 5,300 lbs (2313 - 2404 kg) (approx., depending on configuration) Towing Capacity: Up to 7,900 lbs (3583 kg) (properly equipped) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 stars (typical for this class, check specific year reports) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control (TCS) Electronic Stability: Standard Electronic Stability Program (ESP) Passive Features Airbags Front: Standard Advanced Frontal Airbags Airbags Side: Optional/Standard Side-Curtain Airbags for all rows Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Infotainment System: Chrysler MyGIG Infotainment System (optional) with touch screen, navigation, and Hard Drive Audio (HDD) for music storage. Audio System: Available premium Boston Acoustics audio system. Driver Assistance Parking Assist: Available ParkSense Rear Park Assist System. Camera System: Available rearview camera integrated with MyGIG system. Connectivity Connectivity Options: Uconnect Hands-Free Communication (Bluetooth) available on some trims. Comfort Features Climate Control: Available Dual-Zone Automatic Climate Control, Rear-seat Climate Control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 6 months, whichever comes first (under normal driving conditions). Monitor oil life system. Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Coolant Flush: Initial 100,000 miles, then every 50,000 miles thereafter (OAT coolant). Spark Plug Replacement: 3.7L V6: 100,000 miles; 4.7L V8: 100,000 miles; 5.7L HEMI V8: 100,000 miles (typically). Fluid Specifications Engine Oil Type: SAE 5W-20 (meeting Chrysler MS-6395...
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Chrysler Aspen 2007-2009 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Aspen
Model Years Covered:
2007, 2008, 2009
Product Name:
Chrysler Aspen 2007-2009 Factory Workshop Service Repair Manual
Codes
Chassis Code:
DR (Third Generation Dodge Durango platform)
👋 Introduction
Market Position
Segment:
Full-size Luxury SUV
Target Audience:
Families, individuals seeking a spacious and capable luxury SUV with robust towing capabilities.
Competitive Analysis
Key Competitors:
Chevrolet Tahoe, GMC Yukon, Ford Expedition, Cadillac Escalade, Lincoln Navigator.
Key Features
Luxury Appointments:
Available premium materials, advanced climate control, rear-seat entertainment, and sophisticated interior design.
Performance Capability:
Powerful V8 engine options, available all-wheel drive, and substantial towing capacity.
Platform Sharing:
Built on the same platform as the Dodge Durango, providing a shared mechanical foundation.
📋 Manual Details
Coverage Areas
Coverage:
All systems and components for the Chrysler Aspen 2007-2009 model years.
Page Count
Page Count:
Approximately 2000+ pages (estimated for a comprehensive factory manual).
Manual Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar electronic format) - Searchable and Printable.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (5.7L HEMI V8, 4.7L V8), Transmission (5-Speed Automatic 545RFE/NAG1), Drivetrain (RWD, 4WD).
Chassis:
Suspension (Independent Front, Multi-link Rear), Steering (Power Rack and Pinion), Brakes (ABS, Power Assisted Disc Front/Rear), Wheels & Tires.
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Anti-theft System.
Body And Trim:
Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, HVAC System, Audio System.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotations.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, electrical system diagnostics, engine performance diagnostics.
Repair Rebuild:
Component removal, installation, repair, and overhaul procedures for all major systems. Includes engine rebuild, transmission overhaul, brake caliper replacement, etc.
Technical Depth
Depth:
Comprehensive factory-level detail, including torque specifications, component clearances, wiring diagrams, diagnostic flowcharts, and service bulletins.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, searchable text, bookmarked chapters for easy navigation, printable pages.
Print Quality
Print Quality:
High-resolution, clear diagrams and text suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.7 Liters (285 cu in)
Engine 1 Configuration:
SOHC V8
Engine 1 Horsepower:
303 hp @ 5650 rpm (approx.)
Engine 1 Torque:
330 lb-ft @ 3950 rpm (approx.)
Secondary Engine
Engine 2 Displacement:
5.7 Liters (345 cu in)
Engine 2 Configuration:
HEMI SOHC V8 with Multi-Displacement System (MDS)
Engine 2 Horsepower:
350-360 hp @ 5000-5400 rpm (approx.)
Engine 2 Torque:
370-390 lb-ft @ 4000-4200 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (545RFE)
Optional
Transmission Type Optional:
Mercedes-Benz 5G-Tronic (NAG1) - Used with 5.7L HEMI in some configurations.
Features
Drive Modes:
RWD (Rear-Wheel Drive), AWD (All-Wheel Drive) - Electronically controlled with Selectable Low Range.
Transmission Fluid Type:
ATF+4 (Chrysler)
📐 Dimensions
Exterior
Length:
200.8 inches (5099 mm)
Width:
79.0 inches (2007 mm)
Height:
72.9 inches (1852 mm)
Wheelbase:
119.2 inches (3028 mm)
Interior
Seating Capacity:
7-8 Passengers (depending on second-row configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.3 cu ft (575 L)
Cargo Volume Behind 2Nd Row:
Approx. 69.2 cu ft (1960 L)
Cargo Volume Max:
Approx. 103.0 cu ft (2917 L)
Weights
Curb Weight:
5,100 - 5,300 lbs (2313 - 2404 kg) (approx., depending on configuration)
Towing Capacity:
Up to 7,900 lbs (3583 kg) (properly equipped)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (typical for this class, check specific year reports)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control (TCS)
Electronic Stability:
Standard Electronic Stability Program (ESP)
Passive Features
Airbags Front:
Standard Advanced Frontal Airbags
Airbags Side:
Optional/Standard Side-Curtain Airbags for all rows
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System:
Chrysler MyGIG Infotainment System (optional) with touch screen, navigation, and Hard Drive Audio (HDD) for music storage.
Audio System:
Available premium Boston Acoustics audio system.
Driver Assistance
Parking Assist:
Available ParkSense Rear Park Assist System.
Camera System:
Available rearview camera integrated with MyGIG system.
Connectivity
Connectivity Options:
Uconnect Hands-Free Communication (Bluetooth) available on some trims.
Comfort Features
Climate Control:
Available Dual-Zone Automatic Climate Control, Rear-seat Climate Control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first (under normal driving conditions). Monitor oil life system.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Coolant Flush:
Initial 100,000 miles, then every 50,000 miles thereafter (OAT coolant).
Spark Plug Replacement:
3.7L V6: 100,000 miles; 4.7L V8: 100,000 miles; 5.7L HEMI V8: 100,000 miles (typically).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (meeting Chrysler MS-6395 specification)
Engine Oil Capacity:
5.7L HEMI: 7 US quarts (6.6L); 4.7L V8: 6 US quarts (5.7L)
Coolant Type:
Chrysler OAT (Organic Acid Technology) Coolant - P/N 05103589EA (Blue color).
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 (Chrysler MS-9602)
Known Issues
Common Problems Engine:
Hemi Tick (lifter noise), occasional piston slap in HEMI engines, carbon buildup in intake ports.
Common Problems Transmission:
Slipping or rough shifting, especially in higher mileage vehicles. Transmission cooler line leaks.
Common Problems Suspension:
Worn ball joints and control arm bushings, premature tire wear due to alignment issues.
Common Problems Electrical:
Failure of liftgate actuator, issues with power accessory motors, intermittent dash warning lights.
Common Problems HVAC:
Blend door actuator failures leading to incorrect temperature control, AC compressor issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler is known for its focus on comfort, luxury, and distinctive styling in the American automotive market.
Model Evolution
Introduction:
The Chrysler Aspen was introduced for the 2007 model year as Chrysler's first entry into the full-size luxury SUV segment.
Platform Basis:
Based on the same platform as the third-generation Dodge Durango, allowing for shared engineering and manufacturing.
Production
Production Years:
2007-2009
Manufacturing Location:
Newark, Delaware, USA
Discontinuation:
Production ceased after the 2009 model year due to declining sales and the economic downturn.
🏆 Awards & Recognition
Recognitions
Awards None:
The Chrysler Aspen did not receive major industry awards during its production run and was generally seen as a competent but not class-leading luxury SUV.
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