🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2005 Generation Generation Code: RG Codes Chassis Code: NS 👋 Introduction Market Position Market Segment: Minivan Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV, Kia Sedona Key Features Vehicle Philosophy: The 2005 Chrysler Caravan (part of the NS generation) continued the legacy of the minivan, emphasizing family utility, passenger comfort, and flexible cargo space. Manual Purpose: This workshop manual is an indispensable tool for professional technicians and DIY enthusiasts alike, providing the detailed, step-by-step instructions necessary for diagnosing, maintaining, and repairing the 2005 Chrysler Caravan. 📋 Manual Details Coverage Areas Vehicle Coverage: All Chrysler Caravan 2005 models and variants Page Count Page Count: 2339 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems, diagnostics, repair procedures, component overhauls, cooling system, lubrication system, fuel system, ignition system, emissions control system Transmission: Automatic transmission service (e.g., 41TE/AE, NV27, 42LE) including diagnostics, overhaul, fluid service, valve body repair, torque converter replacement Drivetrain: Front-wheel drive (FWD) systems, transaxle, CV joints, half-shafts, propeller shafts (if applicable for AWD variants), differential service Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, disc brake service (pads, rotors, calipers), drum brake service, parking brake system Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, tie rods, sway bars), alignment specifications, wheel bearing replacement Steering: Power steering system, steering column, steering gear/rack and pinion, tie rod ends, power steering fluid specifications and service Electrical: Complete vehicle electrical system, wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting systems, power accessories, fuse and relay identification and testing Body And Interior: Body panel repair and replacement, door mechanisms, interior trim, seating systems, HVAC system (heating, ventilation, air conditioning), body sealing, glass replacement Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs) interpretation, scan tool usage, troubleshooting flowcharts for various systems Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant checks and flushes, brake fluid checks, tire rotation, battery service Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul, exhaust system repair, power steering pump replacement, fuel pump replacement Troubleshooting: System-specific troubleshooting guides, diagnostic symptom analysis, intermittent electrical fault diagnosis, component testing procedures Specifications: Torque specifications for all fasteners, critical clearances, diagnostic parameters, alignment angles, fluid capacities, wiring schematics Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for professional printing. Clear text and legible diagrams. Binding Type Binding Type: Not applicable for PDF format; however, a printed version would typically be perfect bound or coil bound. Paper Type Paper Type: Not applicable for PDF format; however, a printed version would typically use durable, semi-gloss paper suitable for shop environments. ⚙️ Engine Specifications Primary Engine Engine Code Common: EDZ (3.3L V6 OHV) Engine Displacement Liters: 3.3 Engine Configuration: V6 Engine Valvetrain: Overhead Valve (OHV), 12 valves (2 per cylinder) Horsepower Hp 3.3L: 170 Torque Lb-Ft 3.3L: 200 Optional Engine Engine Code Optional: EGA (3.8L V6 OHV) Engine Displacement Liters 3.8L: 3.8 Horsepower Hp 3.8L: 197 Torque Lb-Ft 3.8L: 245 Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Recommended Fuel Octane: 87 Octane (Regular Unleaded) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Transaxle (e.g., 41TE/AE, NV27 for some configurations) Optional Transmission Type Optional: 4-Speed Automatic Transaxle (e.g., 42LE for certain engine/trim combinations) Features Transmission Features: Electronic pressure control, torque converter lock-up clutch, limp-in mode capability Fluid Specifications Transmission Fluid Type: Chrysler ATF+4 (Automatic Transmission Fluid Type 4) 📐 Dimensions Exterior Wheelbase Inches: 119.0 Length Inches: 193.7 Width Inches: 72.0 Height Inches: 67.5 Cargo Cargo Volume Cu Ft Behind 3Rd Row: 37.5 Cargo Volume Cu Ft Behind 2Nd Row: 77.0 Cargo Volume Cu Ft With All Seats Folded: 144.1 Weights Curb Weight Lbs Approx: 4000.0 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (as per NHTSA ratings for similar period vehicles) NHTSA Front Impact Passenger: 5 Stars (as per NHTSA ratings for similar period vehicles) NHTSA Side Impact Front Seat: 5 Stars (as per NHTSA ratings for similar period vehicles) NHTSA Side Impact Rear Seat: 4 Stars (as per NHTSA ratings for similar period vehicles) Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control (optional on some trims) Passive Features Passive Safety Features: Front airbags, front side-impact airbags (optional), height-adjustable seat belts, LATCH child seat anchor system 💡 Technology Features Infotainment Infotainment System Availability: Available with CD player, cassette player, AM/FM radio. Optional rear-seat entertainment system (DVD player). Driver Assistance Driver Assistance Features: Cruise control. ParkView rear backup camera available on some later...