🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Code: ZH Production Year: 2004 Chassis Type: Coupe / Roadster Generation Generation: First Generation (2004-2008) Codes Vin Production Year Indicator: 10th digit of VIN indicates model year. For 2004, it's typically '4'. 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Niche: Premium sports coupe/roadster with European engineering influence (developed in collaboration with DaimlerChrysler). Competitive Analysis Key Competitors 2004: BMW Z4, Mercedes-Benz SLK, Porsche Boxster, Audi TT. Value Proposition: Offered a compelling blend of performance, distinctive styling, and European-derived engineering at a more accessible price point than some German rivals. Key Features Design Inspiration: Styling heavily influenced by the 1950s Mercedes-Benz 300 SL Gullwing. Platform Sharing: Utilizes a modified Mercedes-Benz R170 SLK platform and mechanical components. Powertrain Origin: Engine and transmission components sourced from Mercedes-Benz, reflecting the DaimlerChrysler merger era. 📋 Manual Details Coverage Areas Drive Configurations: Left-Hand Drive (LHD) & Right-Hand Drive (RHD) Regions Covered: North America, Europe, and other markets where RHD models were sold. Page Count Estimated Page Count: Over 1200 pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Classification: Original Factory Service Repair Manual Purpose: Comprehensive guide for diagnosis, repair, maintenance, and technical information. Language Language: English Format Format Type: Digital (likely PDF, searchable text recommended) Print Readability: Designed for professional technicians; high-quality scans/digital reproduction is crucial. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (ECU/ECM). Transmission: Manual transmission (Getrag 6-speed) and Automatic transmission (AMG Speedshift R 5-speed) service and repair. Drivetrain: Rear-wheel drive system, differential, drive shafts, axles. Suspension: Front and rear suspension components, steering system (power steering), wheel alignment. Brakes: Hydraulic brake system, ABS, ESP, brake pad and rotor replacement, hydraulic component service. Electrical: Battery, charging system, starter, lighting system, instrumentation, power accessories, body control modules (BCM). Electronics: Engine control module (ECM), transmission control module (TCM), body control module (BCM), infotainment system wiring, climate control electronics. Body: Exterior panels, interior trim, doors, hood, trunk, convertible top (if applicable to Roadster models), structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant service. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotation, spark plug replacement, brake service. Diagnostic Procedures: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical fault finding. Repair Procedures: Step-by-step instructions for component removal, installation, and repair (e.g., engine rebuild, transmission overhaul, suspension component replacement). Adjustments: Wheel alignment specifications, clutch adjustment, parking brake adjustment. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, and other critical measurements. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth Level: Comprehensive (factory level); covers everything from basic maintenance to major component overhauls and complex diagnostics. Diagnostic Tools: References to Chrysler-specific diagnostic tools and procedures (e.g., DRB-III or equivalent). 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Crucial for efficiency; text-searchable content is highly desirable. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clear interpretation. Clarity: Sharp text and clear illustrations are essential for accurate execution of procedures. Binding Type Physical Binding: N/A (assuming digital, but if printed, would be spiral-bound or hardbound for workshop use) Paper Type Physical Paper: N/A (assuming digital, but if printed, would be durable, high-quality paper for workshop environments) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Engine Code: M112 E32 (3.2L V6) Displacement: 3199 cc (3.2 Liters) Bore X Stroke: 89.6 mm x 84.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 215 hp @ 6000 rpm Torque: 229 lb-ft (310 Nm) @ 3000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Engine Management ECU Type: Bosch Motronic (specific version may vary) Engine Features Cylinder Head: SOHC (Single Overhead Camshaft) per bank, 3 valves per cylinder. Engine Block: Aluminum Alloy Timing Drive: Timing chain 🔧 Transmission Standard Transmission Type Standard: 6-speed Manual Transmission (Getrag 230) Optional Transmission Type Optional: 5-speed Automatic Transmission (AMG Speedshift R) Features Transmission Fluid Manual: GL-4 or GL-5 gear oil (specific viscosity and specification to be confirmed in manual, typically 75W-90). Transmission Fluid Automatic: MB Spec 236.10 Automatic Transmission Fluid (ATF) or equivalent. Clutch Type: Single dry plate clutch (for manual transmission) Final Drive Ratio: 3.27:1 (typical for RWD performance cars, exact ratio may vary by transmission type) 📐 Dimensions Exterior Length: 4074 mm (160.4 inches) Width: 1761 mm (69.3 inches) Height: 1327 mm (52.2 inches) Wheelbase: 2400 mm (94.5 inches) Front Track: 1478 mm (58.2 inches) Rear Track: 1491 mm (58.7 inches) Ground Clearance: Approx. 130 mm (5.1 inches) Weights Curb Weight: Approximately 1500 kg (3300 lbs) for Coupe, slightly more for Roadster Gross Vehicle Weight Rating: Not readily available, consult vehicle certification label...