2002 Chrysler Dodge RS RG Town & Country Caravan and Voyager Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Town & Country / Caravan / Grand Caravan / Voyager / Grand Voyager Chassis Code: RS/RG Model Year: 2002 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking detailed repair information. Competitive Analysis Value Proposition: Provides extensive repair and maintenance data, empowering users to service their vehicles and save on labor costs. Key Features Unique Selling Points: Instant download, printable pages, high-quality diagrams, comprehensive model and engine coverage. 📋 Manual Details Coverage Areas Models Covered: Chrysler Town & Country (FWD & AWD), Dodge Caravan/Grand Caravan (FWD), Chrysler Voyager/Grand Voyager (FWD & AWD, LHD & RHD) Page Count Estimated Page Count: Refer to specific digital manual length, typically 1500-3000+ pages for full service manuals. Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Engine mechanical, fuel system, ignition system, emissions control, exhaust system, cooling system, automatic transmission. Chassis Systems: Suspension (front & rear), steering, brakes (front & rear, ABS), driveline, differential, tires & wheels. Body And Electrical Systems: Body (exterior & interior), frame & bumpers, heating & air conditioning, audio system, chime/buzzer, electronic control modules (ECMs), horn, instrument cluster, lamps, message systems, power systems (windows, locks, mirrors), restraints (airbags), speed control, vehicle theft security, wipers/washers, wiring diagrams. Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), electrical system diagnostics, component testing. Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacements, belt inspections/replacements, tune-up procedures. Repair Procedures: Component removal and installation, rebuild procedures (engine, transmission), adjustments, calibration. Technical Specifications: Torque specifications, clearances, fluid capacities, part numbers, electrical schematics, component data. Technical Depth Depth Of Coverage: Comprehensive; covers basic maintenance to major repairs and diagnostics. 📊 Manual Specifications File Format Print Quality: High quality, printable pages. Searchability: Likely searchable text within the PDF format. Binding Type Binding Type: Digital Download (PDF), no physical binding. Paper Type Paper Type: Not Applicable (Digital). Compatibility Operating Systems: All versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Available Engines: 2.4L 4-cylinder (16-Valve Gasoline DOHC MPI), 3.3L 6-cylinder (Gasoline SMPI), 3.8L 6-cylinder (Gasoline SMPI), 3.3L 6-cylinder (Ethanol Flex Fuel), 2.5L 4-cylinder (16 Valve Turbo Diesel). Performance 2.4L DOHc: Estimated 150 HP @ 5200 RPM, 160 lb-ft torque @ 4000 RPM (MPI - Multi-Point Injection). 3.3L V6 Smpi: Estimated 180 HP @ 5000 RPM, 205 lb-ft torque @ 3200 RPM (SMPI - Sequential Multi-Point Injection). 3.8L V6 Smpi: Estimated 200 HP @ 5200 RPM, 240 lb-ft torque @ 3600 RPM (SMPI - Sequential Multi-Point Injection). Fuel System Fuel Delivery 2.4L: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI). Fuel Delivery V6: Electronic Fuel Injection (EFI) with Sequential Multi-Point Injection (SMPI). Flex Fuel Capability: 3.3L V6 Flex Fuel variant available for E85 compatibility. Turbo Diesel Fuel System: Turbocharged Diesel injection system for the 2.5L engine. 🔧 Transmission Standard Automatic Transmission Standard: Typically the 4-speed automatic transmission (e.g., 41TE/42LE family) for gasoline engines. Optional Transmission Options: FWD and AWD variants available, transmission specifics may differ. Features Transmission Fluid Specification: ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent. 📐 Dimensions Exterior Body Styles: Minivan, Long Wheelbase Minivan (Grand variants). Weights Curb Weight: Varies by configuration, typically 3800-4500 lbs (1724-2041 kg). 🛡️ Safety Features Ratings NHTSA Ratings 2002: Refer to official NHTSA archives for specific crash test ratings for the 2002 model year. Active Features ABS: Standard Anti-lock Braking System (ABS) across most models. Passive Features Airbags: Front airbags for driver and passenger; optional side airbags may be available. 💡 Technology Features Infotainment Audio Systems: Various factory radio options including AM/FM, cassette, CD players, and optional premium sound systems with amplifiers. Driver Assistance Cruise Control: Standard Speed Control (Cruise Control) across most trims. Connectivity Remote Keyless Entry: Available remote keyless entry system for door locks and potentially power liftgate. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult the manual for exact recommendations. Transmission Fluid Change: Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified by the manual, especially under severe service. Spark Plug Replacement 2.4L: Approximately every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs. Check manual for specific plug type and interval. Spark Plug Replacement V6: Typically 60,000-100,000 miles (96,000-160,000 km) for long-life plugs. Refer to manual for specific recommendations. Fluid Specifications Engine Oil Specification Gasoline: SAE 5W-30 or 5W-40, API certified. Consult manual for precise viscosity and certification requirements based on temperature. Engine Oil Specification Diesel: Consult manual for specific diesel engine oil grade (e.g., 15W-40 or 10W-30) and API classification (e.g., CI-4 or CH-4). Coolant Specification: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically HOAT or OAT type, P/N 05103531AA or equivalent, mixed 50/50 with distilled water. Known...
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI).
Fuel Delivery V6:
Electronic Fuel Injection (EFI) with Sequential Multi-Point Injection (SMPI).
Flex Fuel Capability:
3.3L V6 Flex Fuel variant available for E85 compatibility.
Turbo Diesel Fuel System:
Turbocharged Diesel injection system for the 2.5L engine.
🔧 Transmission
Standard
Automatic Transmission Standard:
Typically the 4-speed automatic transmission (e.g., 41TE/42LE family) for gasoline engines.
Optional
Transmission Options:
FWD and AWD variants available, transmission specifics may differ.
Features
Transmission Fluid Specification:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent.
📐 Dimensions
Exterior
Body Styles:
Minivan, Long Wheelbase Minivan (Grand variants).
Weights
Curb Weight:
Varies by configuration, typically 3800-4500 lbs (1724-2041 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings 2002:
Refer to official NHTSA archives for specific crash test ratings for the 2002 model year.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) across most models.
Passive Features
Airbags:
Front airbags for driver and passenger; optional side airbags may be available.
💡 Technology Features
Infotainment
Audio Systems:
Various factory radio options including AM/FM, cassette, CD players, and optional premium sound systems with amplifiers.
Driver Assistance
Cruise Control:
Standard Speed Control (Cruise Control) across most trims.
Connectivity
Remote Keyless Entry:
Available remote keyless entry system for door locks and potentially power liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult the manual for exact recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified by the manual, especially under severe service.
Spark Plug Replacement 2.4L:
Approximately every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs. Check manual for specific plug type and interval.
Spark Plug Replacement V6:
Typically 60,000-100,000 miles (96,000-160,000 km) for long-life plugs. Refer to manual for specific recommendations.
Fluid Specifications
Engine Oil Specification Gasoline:
SAE 5W-30 or 5W-40, API certified. Consult manual for precise viscosity and certification requirements based on temperature.
Engine Oil Specification Diesel:
Consult manual for specific diesel engine oil grade (e.g., 15W-40 or 10W-30) and API classification (e.g., CI-4 or CH-4).
Coolant Specification:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically HOAT or OAT type, P/N 05103531AA or equivalent, mixed 50/50 with distilled water.
Suspension component wear (ball joints, tie rod ends), rear axle bearing noise, brake wear, power sliding door mechanism issues.
Common Electrical Issues:
Instrument cluster failure (especially odometer), power window motor failures, radiator fan control module issues, intermittent electrical gremlins.
📚 Vehicle History
Brand Heritage
Minivan Pioneering:
Chrysler and Dodge are credited with popularizing the minivan segment in North America with earlier models like the original Caravan/Voyager.
Model Evolution
Third Generation:
The 2002 model falls within the third generation (1996-2000) and potentially the initial phase of the fourth generation (2001-2007), depending on specific platform updates for the model year. The RS/RG designation points to this era.
Production
Manufacturing Locations:
Primarily manufactured in North America, including plants in Canada and the United States.
🏆 Awards & Recognition
Recognitions
Class Leadership:
Chrysler/Dodge minivans have historically been segment leaders and often received accolades for practicality and innovation in the minivan category.
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