Basic Information Identification Make: Chrysler Model: Grand Caravan Generation: Fourth Generation (RS) Model Years Covered: 2003, 2004, 2005, 2006, 2007 Codes Chassis Code: RS Introduction Market Position Positioning: The Chrysler Grand Caravan served as a cornerstone of the minivan segment, offering practicality, versatility, and comfort for families. Competitive Analysis Competitors: Competed directly with other popular minivans such as the Honda Odyssey, Toyota Sienna, Ford Windstar/Freestar, and Chevrolet Venture/Uplander. Key Features Features Highlight: Known for its spacious interior, flexible seating arrangements (like Stow 'n Go), and family-oriented features. Manual Value Proposition Owner Benefit: Empowers owners to perform maintenance and repairs themselves, saving significant labor costs and ensuring proper vehicle upkeep. Manual Details Coverage Areas Manual Content: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Pages: Hundreds (specific number not provided, but indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Authenticity Source: Genuine Factory Service Manuals, not third-party content. Manual Coverage Systems Covered Engine: Detailed service and repair procedures for all engine variants, including diagnostics, component replacement, and tuning. Transmission: Comprehensive coverage for both automatic and manual transmissions (if applicable), including diagnosis, repair, and fluid service. Brakes: Detailed information on ABS, hydraulic systems, disc and drum brake components, service procedures, and bleeding. Electrical: Extensive coverage of the entire electrical system, including starter, charging system, lighting, power accessories, and advanced diagnostics with full wiring diagrams. Suspension: Covers front and rear suspension components, alignment, shock absorbers, struts, and associated systems. Steering: Detailed procedures for power steering systems, steering columns, and linkage components. Cooling System: Service and repair of radiators, water pumps, thermostats, cooling fans, and coolant specifications. Fuel System: In-depth coverage of fuel pumps, injectors, fuel filters, evaporative emission control (EVAP) systems, and fuel pressure testing. HVAC: Repair and maintenance of the heating, ventilation, and air conditioning systems, including refrigerant handling and component replacement. Body Chassis: Information on body panels, structural components, doors, liftgates, and associated hardware. Restraint System: Details on airbags, seatbelts, and associated safety systems. Chassis Body Work: Covers repairs and adjustments for exterior body panels, doors, latches, hinges, glass, and interior trim components. Differential Drive Axle: Details on front-wheel drive components, including CV axles, differential assembly, and related bearings and seals. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, and scheduled servicing. Troubleshooting: Advanced diagnostic procedures, symptom-based troubleshooting guides, and fault code interpretation. Repair: Step-by-step repair instructions for virtually all components and systems, including engine rebuilds, transmission overhauls, and bodywork. Diagnostics: Detailed diagnostic routines and procedures for all electronic control modules (ECMs), sensors, and actuators. Lubrication: Specifics on periodic lubrication points, types of lubricants, and intervals as per factory recommendations. Technical Depth Depth: Comprehensive, covering basic to advanced repair, overhaul, and diagnostic procedures, mirroring factory technician knowledge. Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual without restriction. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software: Adobe PDF Reader Delivery Method: Instant download link provided upon completion of payment. File Integrity Text Searchability: The PDF format allows for text searching, enabling users to quickly locate specific information, procedures, or keywords. Digital Features Navigation: Numbered table of contents for easy navigation within the digital document. Engine Specifications Primary Engine Engine Options: Primarily offered with V6 engines. Likely includes the 3.3L (EGA) and 3.8L (L27/GPM) OHV V6 engines. A 2.4L (EDZ) DOHC I4 may have been available in some base models or markets, but less common for the Grand Caravan. Performance Horsepower Torque Typical: 3.3L V6: Approx. 180-185 hp, 210-220 lb-ft torque. 3.8L V6: Approx. 200-215 hp, 240-250 lb-ft torque. (Specifics vary by year and tuning). Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management ECM Type: Chrysler's proprietary Powertrain Control Module (PCM) system, often referred to by its diagnostic trouble codes (DTCs). Diagnosis Tools: The manual will guide users on utilizing diagnostic scan tools to retrieve fault codes and monitor live data from the PCM. Emissions Emission Standards: Meets relevant EPA emission standards for the model years covered. May include OBD-II (On-Board Diagnostics II) compliance. Transmission Standard Transmission Type: Primarily automatic transmissions. Likely the 4-speed 41TE/42LE family (e.g., 42LE). Optional Optional Transmissions: While not typical for this generation, some earlier or specific market variants might have offered other options. The focus here is on the automatic. Features Transmission Features: Features like Electronic Range Select (ERS) or AutoStick (manual shifting mode) may be present depending on trim level and year. Fluid Specifications Transmission Fluid Type: Typically Chrysler ATF+4 (Mopar Part Number 05013457AA or equivalent). Dimensions Exterior Wheelbase: Approximately 121.1 inches...