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CHRYSLER Grand VOYAGER 2008-2013 Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Model Years Covered: 2008, 2009, 2010, 2011, 2012, 2013 Codes Vehicle Generation: RT Platform (2008-2013) 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, commercial fleet operators, DIY mechanics, professional technicians Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Kia Sedona, Dodge Grand Caravan (shares platform with some variants), Ford Freestar (previous generation competitor) Key Features Versatility: Spacious interior, flexible seating arrangements (Stow 'n Go or similar), ample cargo capacity Powertrain Options: Choice of robust diesel and powerful V6 gasoline engines suitable for towing and heavy loads Reliability Focus: Manual provides detailed procedures to maintain and repair a complex vehicle, ensuring longevity 📋 Manual Details Coverage Areas Comprehensive Coverage: Full workshop repair and service Page Count Estimated Page Count: 2000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition, exhaust, cooling, lubrication, transmission mechanical and electrical, driveline, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (including ABS and ESP), wheels and tires Body And Trim: Body panels, doors, windows, interior trim, seating, roof systems, exterior trim, bumpers Electrical: Wiring diagrams, electrical component locations, charging system, starting system, lighting, instrument cluster, power accessories, climate control electronics, infotainment system wiring, ABS/ESP sensors and modules HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Procedures Included Maintenance: Routine maintenance schedules, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) explanations and procedures, component testing Repair: Detailed step-by-step repair procedures for all major systems, component removal and installation, sub-assembly rebuilds Specifications: Torque specifications, clearances, fluid capacities, alignment specifications, electrical resistance values, pressure readings Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: High (OCR text layer for keyword searching) Print Quality Quality: High resolution, clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2.8L Common Rail Diesel (Vm Motori) - 2.8 Crd: Displacement: 2.8 Liters (2777 cc), Configuration: Inline-4 Turbocharged Diesel, Power: Approx. 163 hp @ 3600 rpm, Torque: Approx. 330-360 lb-ft @ 1700-2600 rpm, Fuel System: Common Rail Direct Injection, Emissions: Euro 4/5 compliance, Notable Features: Variable Geometry Turbocharger (VGT), Intercooler Engine Variant 3.8L V6 (Chrysler Egh Engine): Displacement: 3.8 Liters (3778 cc), Configuration: V6, Power: Approx. 197-205 hp @ 5200-5600 rpm, Torque: Approx. 250-260 lb-ft @ 4000-4400 rpm, Fuel System: Multi-Point Fuel Injection (MPI), Notable Features: Cast iron block, aluminum heads 4.0L V6 (Chrysler Sohc V6 Engine): Displacement: 4.0 Liters (3952 cc), Configuration: V6, Power: Approx. 251-255 hp @ 6000 rpm, Torque: Approx. 260-265 lb-ft @ 4000-4400 rpm, Fuel System: Multi-Point Fuel Injection (MPI), Notable Features: Aluminum block, aluminum heads, Dual Variable Valve Timing (VVT) Performance Tuning Capabilities: Manual covers ECU tuning, fuel system adjustments, and turbocharger diagnostics for the diesel engine. Fuel System Diesel Fuel Specs: Low sulfur diesel fuel meeting ASTM D975 standards. Gasoline Fuel Specs: Unleaded gasoline, Octane rating 87 minimum (91 recommended for optimal performance). 🔧 Transmission Standard 41Te Automatic Transmission: Type: 4-speed Automatic, Applications: Typically paired with the 3.8L V6 and earlier 2.8L CRD models. Features: Electronic control, torque converter lock-up. Optional 62Te Automatic Transmission: Type: 6-speed Automatic, Applications: Typically paired with the 4.0L V6 and later 2.8L CRD models. Features: Increased gear ratios for better fuel economy, manual shift mode (AutoStick). Features Transmission Fluid Type: Chrysler ATF+4 (for both 41TE and 62TE, unless specified otherwise for specific years/engines - manual will detail this precisely). Transmission Diagnostic Procedures: Manual includes detailed troubleshooting for common transmission issues like slipping, harsh shifting, and electronic control problems. 📐 Dimensions Exterior Length: Approx. 201.7 inches Width: Approx. 78.5 inches (excluding mirrors) Height: Approx. 68.7 inches Interior Passenger Volume: Approx. 158-162 cubic feet (depending on configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 32-34 cubic feet Cargo Volume Behind 2Nd Row: Approx. 75-80 cubic feet Cargo Volume Max: Approx. 140-150 cubic feet (with seats folded/removed) Weights Curb Weight: Approx. 4,400 - 4,800 lbs (depending on engine and trim) Gross Vehicle Weight Rating Gvwr: Approx. 5,900 - 6,200 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5 Stars (for most years/configurations) NHTSA Side Impact Rating: 5 Stars (for most years/configurations) IIHS Top Safety Pick: Yes (for most years/configurations) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control (TCS) Electronic Stability Control: Standard Electronic Stability Control (ESC/ESP) Passive Features Airbags: Front airbags, front side-impact airbags, optional side-curtain airbags for all three rows. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡...
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CHRYSLER Grand VOYAGER 2008-2013 Repair ManualCHRYSLER Grand VOYAGER 2008-2013 Repair ManualCHRYSLER Grand VOYAGER 2008-2013 Repair ManualCHRYSLER Grand VOYAGER 2008-2013 Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Model Years Covered:
2008, 2009, 2010, 2011, 2012, 2013
Codes
Vehicle Generation:
RT Platform (2008-2013)
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Families, commercial fleet operators, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Kia Sedona, Dodge Grand Caravan (shares platform with some variants), Ford Freestar (previous generation competitor)
Key Features
Versatility:
Spacious interior, flexible seating arrangements (Stow 'n Go or similar), ample cargo capacity
Powertrain Options:
Choice of robust diesel and powerful V6 gasoline engines suitable for towing and heavy loads
Reliability Focus:
Manual provides detailed procedures to maintain and repair a complex vehicle, ensuring longevity
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full workshop repair and service
Page Count
Estimated Page Count:
2000+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition, exhaust, cooling, lubrication, transmission mechanical and electrical, driveline, axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and ESP), wheels and tires
Body And Trim:
Body panels, doors, windows, interior trim, seating, roof systems, exterior trim, bumpers
Electrical:
Wiring diagrams, electrical component locations, charging system, starting system, lighting, instrument cluster, power accessories, climate control electronics, infotainment system wiring, ABS/ESP sensors and modules
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Procedures Included
Maintenance:
Routine maintenance schedules, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) explanations and procedures, component testing
Repair:
Detailed step-by-step repair procedures for all major systems, component removal and installation, sub-assembly rebuilds
Specifications:
Torque specifications, clearances, fluid capacities, alignment specifications, electrical resistance values, pressure readings
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
High (OCR text layer for keyword searching)
Print Quality
Quality:
High resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
2.8L Common Rail Diesel (Vm Motori) - 2.8 Crd:
Displacement: 2.8 Liters (2777 cc), Configuration: Inline-4 Turbocharged Diesel, Power: Approx. 163 hp @ 3600 rpm, Torque: Approx. 330-360 lb-ft @ 1700-2600 rpm, Fuel System: Common Rail Direct Injection, Emissions: Euro 4/5 compliance, Notable Features: Variable Geometry Turbocharger (VGT), Intercooler
Engine Variant
3.8L V6 (Chrysler Egh Engine):
Displacement: 3.8 Liters (3778 cc), Configuration: V6, Power: Approx. 197-205 hp @ 5200-5600 rpm, Torque: Approx. 250-260 lb-ft @ 4000-4400 rpm, Fuel System: Multi-Point Fuel Injection (MPI), Notable Features: Cast iron block, aluminum heads
4.0L V6 (Chrysler Sohc V6 Engine):
Displacement: 4.0 Liters (3952 cc), Configuration: V6, Power: Approx. 251-255 hp @ 6000 rpm, Torque: Approx. 260-265 lb-ft @ 4000-4400 rpm, Fuel System: Multi-Point Fuel Injection (MPI), Notable Features: Aluminum block, aluminum heads, Dual Variable Valve Timing (VVT)
Performance
Tuning Capabilities:
Manual covers ECU tuning, fuel system adjustments, and turbocharger diagnostics for the diesel engine.
Fuel System
Diesel Fuel Specs:
Low sulfur diesel fuel meeting ASTM D975 standards.
Gasoline Fuel Specs:
Unleaded gasoline, Octane rating 87 minimum (91 recommended for optimal performance).
🔧 Transmission
Standard
41Te Automatic Transmission:
Type: 4-speed Automatic, Applications: Typically paired with the 3.8L V6 and earlier 2.8L CRD models. Features: Electronic control, torque converter lock-up.
Optional
62Te Automatic Transmission:
Type: 6-speed Automatic, Applications: Typically paired with the 4.0L V6 and later 2.8L CRD models. Features: Increased gear ratios for better fuel economy, manual shift mode (AutoStick).
Features
Transmission Fluid Type:
Chrysler ATF+4 (for both 41TE and 62TE, unless specified otherwise for specific years/engines - manual will detail this precisely).
Transmission Diagnostic Procedures:
Manual includes detailed troubleshooting for common transmission issues like slipping, harsh shifting, and electronic control problems.
📐 Dimensions
Exterior
Length:
Approx. 201.7 inches
Width:
Approx. 78.5 inches (excluding mirrors)
Height:
Approx. 68.7 inches
Interior
Passenger Volume:
Approx. 158-162 cubic feet (depending on configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 32-34 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 75-80 cubic feet
Cargo Volume Max:
Approx. 140-150 cubic feet (with seats folded/removed)
Weights
Curb Weight:
Approx. 4,400 - 4,800 lbs (depending on engine and trim)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,900 - 6,200 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5 Stars (for most years/configurations)
NHTSA Side Impact Rating:
5 Stars (for most years/configurations)
IIHS Top Safety Pick:
Yes (for most years/configurations)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC/ESP)
Passive Features
Airbags:
Front airbags, front side-impact airbags, optional side-curtain airbags for all three rows.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Uconnect System:
Available Uconnect system with touchscreen, navigation, Bluetooth, and audio streaming capabilities.
Rear Seat Entertainment:
Optional dual-screen or single-screen rear-seat entertainment systems.
Driver Assistance
Backup Camera:
Available rearview camera system.
Parkview Camera:
Integrated parking assist camera system.
Connectivity
Usb Ports:
Available USB ports for charging and media playback.
Auxiliary Input:
Standard auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles for severe driving or 6,000 miles for normal driving (consult manual for exact specifications based on engine oil type).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles.
Spark Plug Replacement 3.8L V6:
Approx. 100,000 miles (platinum/iridium plugs).
Spark Plug Replacement 4.0L V6:
Approx. 100,000 miles (platinum/iridium plugs).
Timing Belt Replacement:
N/A (Engines use timing chains).
Fluid Specifications
Engine Oil 2.8L Crd:
SAE 5W-40 Synthetic Diesel Engine Oil (API CJ-4 or higher, ACEA C3 compliant).
Engine Oil 3.8L V6 And 4.0L V6:
SAE 5W-20 Synthetic Blend or Full Synthetic Engine Oil (API SN or higher).
Coolant:
OAT (Organic Additive Technology) Extended Life Coolant, typically HOAT (Hybrid OAT) compatible in orange color. Mopar OAT or equivalent.
Power Steering Fluid:
Power Steering Fluid (Mopar Power Steering Fluid or equivalent).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Interior Rattles:
Common for minivans due to extensive trim; manual covers panel removal and insulation techniques.
Power Sliding Door Mechanisms:
Can become stiff or fail; manual details lubrication, adjustment, and replacement of motors/cables.
2.8L Crd Glow Plugs:
Potential for failure leading to hard starting in cold weather. Manual provides diagnostic steps and replacement procedures.
Transmission Shifting Issues:
Can be related to solenoid packs, valve bodies, or TCM; manual aids in diagnosis and repair.
Exhaust Gas Recirculation Egr Valve (Diesel):
Can become clogged or faulty, affecting performance and emissions. Manual covers cleaning and replacement.
📚 Vehicle History
Brand Heritage
Minivan Pioneer:
Chrysler invented the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in the 1980s, setting the standard for family transport.
Model Evolution
Rt Platform Introduction:
The RT platform, introduced for the 2008 model year, represented a significant redesign, moving to a unibody construction shared with DaimlerChrysler (later Chrysler Group LLC).
Global Platform:
This generation was also sold internationally as the Lancia Voyager, primarily in European markets, often with different engine options (like a 2.8L CRD and 3.6L Pentastar V6 later in the lifecycle).
Production
Manufacturing Location:
Windsor Assembly Plant, Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Family Car Awards:
Consistently recognized by automotive publications for its family-friendly features and practicality, often appearing on 'best family car' lists.
Ratings
Consumer Reports Ratings:
Variable consumer satisfaction ratings over the years; manual helps address common owner-reported issues.
Certifications
Emission Standards Compliance:
Designed to meet EPA and CARB emission standards for its respective model years.
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