Chrysler JR Sebring 2002 Workshop Repair Service Manual
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This document provides comprehensive information for the 2002 Chrysler Sebring, a vehicle known for its value proposition and practical design, particularly in its convertible form. Built on Chrysler's JS platform, this model offered a balance of affordability and style, targeting budget-conscious consumers and DIY mechanics. Available with a 2.7L V6 or a 2.4L 4-cylinder engine, and offered in coupe and convertible body styles, the Sebring represented a solid option within the compact and mid-size car segments of its era. Its engineering quality and reliability, while subject to varying consumer reports, were designed to meet the needs of everyday transportation. This Workshop Repair Service Manual in English is designed to be an exhaustive resource for maintaining and repairing the 2002 Chrysler Sebring. It covers all models, engines, and trim levels, providing detailed procedures for engine diagnostics and overhaul, transmission service, drivetrain components, suspension, steering, and brake systems. Furthermore, the manual offers in-depth guidance on electrical systems, body repair, HVAC, interior components, and safety systems, including airbags and seatbelts. Users will find comprehensive troubleshooting guides, diagnostic routines, and technical specifications, enabling effective maintenance and repair for owners and technicians alike. 🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Chassis Code: JR 👋 Introduction Market Position Segment: Compact car and mid-size car segment (depending on body style, coupe/sedan). Target Audience: Budget-conscious consumers seeking a reliable and practical vehicle, DIY mechanics, and independent repair shops. Competitive Analysis Key Competitors: Ford Focus, Honda Civic, Toyota Corolla, Chevrolet Cavalier/Cobalt, Nissan Sentra. Key Features Body Styles: Offered as a coupe and convertible (Sebring Convertible), and a sedan (Stratus Sedan was closely related). Value Proposition: Offered a balance of affordability, decent styling (especially the convertible), and practicality for its class. Platform: Chrysler's JS platform, shared with other Chrysler Group vehicles. 📋 Manual Details Coverage Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Coverage Areas: All Models, All Engines, All Trim Levels, All Transmissions 📖 Manual Coverage Systems Engine: Comprehensive diagnosis, repair, overhaul, and specifications for all available engines. Transmission: Detailed procedures for automatic and manual transmission service, repair, and overhaul. Drivetrain: Front-wheel drive system components, including axle shafts, CV joints, and differential service. Suspension: Front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, and bushings. Steering: Power steering system diagnosis, repair, and component replacement (pump, rack and pinion). Brakes: Front and rear brake systems, including hydraulic components, ABS operation, rotor and pad replacement, and bleeding procedures. Electrical: Complete wiring diagrams, component locations, diagnostic procedures for all electrical systems (lighting, ignition, charging, starting, accessories). Body: Exterior and interior body panel repair, door and latch mechanisms, glass replacement, and trim components. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, and troubleshooting. Interior: Seat mechanisms, dashboard components, upholstery, and interior trim repair. Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms. Procedures Maintenance: Detailed scheduled maintenance tasks and recommended intervals. Troubleshooting: Systematic diagnostic flowcharts and common problem resolution guides. Repair: Step-by-step instructions for component replacement and repair on all major vehicle systems. Overhaul: Complete engine and transmission rebuild procedures. Diagnostics: On-board diagnostics (OBD-II) code interpretation and guided diagnostic routines. Specifications: Torque specifications, fluid types and capacities, engine data, and electrical system parameters. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission rebuilds and complex electrical diagnostics. 📊 Manual Specifications File File Format: PDF Searchable Text: Yes (typically provided in high-quality PDF manuals) Printable: Yes Physical Print Quality: N/A (Digital Download) Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 2.4L 4-cylinder (EDZ), 3.0L V6 (not common for 2002 JR Sebring, usually Mitsubishi engine in prior generations) 2.7L V6 Eer Displacement: 2.7 Liters Configuration: V6, SOHC (Single Overhead Cam) Horsepower: 189 hp @ 6,600 rpm Torque: 190 lb-ft @ 4,000 rpm 2.4L 4 Cylinder Edz Displacement: 2.4 Liters Configuration: Inline 4-cylinder, DOHC (Dual Overhead Cam) Horsepower: 150 hp @ 5,900 rpm Torque: 160 lb-ft @ 4,500 rpm Fuel System Induction: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Management ECM: Chrysler's proprietary Engine Control Module (ECM), typically with OBD-II diagnostic capabilities. 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission (42LE) was standard on most models. Optional Transmission Type: A 5-speed manual transmission might have been available on some base models or with the 4-cylinder engine, though less common. Features Automatic Modes: Includes overdrive (O/D) and possibly a 'sport' or 'performance' mode. Fluid Specifications Automatic Fluid Type: Chrysler ATF+4 (or equivalent specification) Fluid Capacity Automatic Fluid Capacity: Approximately 7.5 - 8.5 quarts (7.1 - 8.0 liters) for fluid change, higher for complete overhaul. 📐 Dimensions Exterior Coupe Length: Approximately 193.7 inches (4920 mm) Width: Approximately 70.2 inches (1783 mm) Height: Approximately 55.5 inches (1410 mm) Exterior Convertible Height: Approximately 55.7...
This document provides comprehensive information for the 2002 Chrysler Sebring, a vehicle known for its value proposition and practical design, particularly in its convertible form. Built on Chrysler's JS platform, this model offered a balance of affordability and style, targeting budget-conscious consumers and DIY mechanics. Available with a 2.7L V6 or a 2.4L 4-cylinder engine, and offered in coupe and convertible body styles, the Sebring represented a solid option within the compact and mid-size car segments of its era. Its engineering quality and reliability, while subject to varying consumer reports, were designed to meet the needs of everyday transportation.
This Workshop Repair Service Manual in English is designed to be an exhaustive resource for maintaining and repairing the 2002 Chrysler Sebring. It covers all models, engines, and trim levels, providing detailed procedures for engine diagnostics and overhaul, transmission service, drivetrain components, suspension, steering, and brake systems. Furthermore, the manual offers in-depth guidance on electrical systems, body repair, HVAC, interior components, and safety systems, including airbags and seatbelts. Users will find comprehensive troubleshooting guides, diagnostic routines, and technical specifications, enabling effective maintenance and repair for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2002
Chassis Code:
JR
👋 Introduction
Market Position
Segment:
Compact car and mid-size car segment (depending on body style, coupe/sedan).
Target Audience:
Budget-conscious consumers seeking a reliable and practical vehicle, DIY mechanics, and independent repair shops.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Chevrolet Cavalier/Cobalt, Nissan Sentra.
Key Features
Body Styles:
Offered as a coupe and convertible (Sebring Convertible), and a sedan (Stratus Sedan was closely related).
Value Proposition:
Offered a balance of affordability, decent styling (especially the convertible), and practicality for its class.
Platform:
Chrysler's JS platform, shared with other Chrysler Group vehicles.
📋 Manual Details
Coverage
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Coverage Areas:
All Models, All Engines, All Trim Levels, All Transmissions
📖 Manual Coverage
Systems
Engine:
Comprehensive diagnosis, repair, overhaul, and specifications for all available engines.
Transmission:
Detailed procedures for automatic and manual transmission service, repair, and overhaul.
Drivetrain:
Front-wheel drive system components, including axle shafts, CV joints, and differential service.
Suspension:
Front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, and bushings.
Steering:
Power steering system diagnosis, repair, and component replacement (pump, rack and pinion).
Brakes:
Front and rear brake systems, including hydraulic components, ABS operation, rotor and pad replacement, and bleeding procedures.
Electrical:
Complete wiring diagrams, component locations, diagnostic procedures for all electrical systems (lighting, ignition, charging, starting, accessories).
Body:
Exterior and interior body panel repair, door and latch mechanisms, glass replacement, and trim components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, and troubleshooting.
Interior:
Seat mechanisms, dashboard components, upholstery, and interior trim repair.
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms.
Procedures
Maintenance:
Detailed scheduled maintenance tasks and recommended intervals.
Troubleshooting:
Systematic diagnostic flowcharts and common problem resolution guides.
Repair:
Step-by-step instructions for component replacement and repair on all major vehicle systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnostics:
On-board diagnostics (OBD-II) code interpretation and guided diagnostic routines.
Specifications:
Torque specifications, fluid types and capacities, engine data, and electrical system parameters.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and transmission rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File
File Format:
PDF
Searchable Text:
Yes (typically provided in high-quality PDF manuals)
Printable:
Yes
Physical
Print Quality:
N/A (Digital Download)
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6 (EER), 2.4L 4-cylinder (EDZ), 3.0L V6 (not common for 2002 JR Sebring, usually Mitsubishi engine in prior generations)
2.7L V6 Eer
Displacement:
2.7 Liters
Configuration:
V6, SOHC (Single Overhead Cam)
Horsepower:
189 hp @ 6,600 rpm
Torque:
190 lb-ft @ 4,000 rpm
2.4L 4 Cylinder Edz
Displacement:
2.4 Liters
Configuration:
Inline 4-cylinder, DOHC (Dual Overhead Cam)
Horsepower:
150 hp @ 5,900 rpm
Torque:
160 lb-ft @ 4,500 rpm
Fuel System
Induction:
Multi-port Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
ECM:
Chrysler's proprietary Engine Control Module (ECM), typically with OBD-II diagnostic capabilities.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (42LE) was standard on most models.
Optional
Transmission Type:
A 5-speed manual transmission might have been available on some base models or with the 4-cylinder engine, though less common.
Features
Automatic Modes:
Includes overdrive (O/D) and possibly a 'sport' or 'performance' mode.
Fluid Specifications
Automatic Fluid Type:
Chrysler ATF+4 (or equivalent specification)
Fluid Capacity
Automatic Fluid Capacity:
Approximately 7.5 - 8.5 quarts (7.1 - 8.0 liters) for fluid change, higher for complete overhaul.
📐 Dimensions
Exterior Coupe
Length:
Approximately 193.7 inches (4920 mm)
Width:
Approximately 70.2 inches (1783 mm)
Height:
Approximately 55.5 inches (1410 mm)
Exterior Convertible
Height:
Approximately 55.7 inches (1415 mm)
Wheelbase
Wheelbase:
Approximately 109.7 inches (2786 mm)
Weights
Curb Weight:
Approximately 3,100 - 3,400 lbs (1406 - 1542 kg), varies by engine and body style.
Cargo Coupe
Trunk Volume:
Approximately 13.1 cubic feet (371 liters)
Cargo Convertible
Trunk Volume Top Up:
Approximately 8.1 cubic feet (229 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for driver and passenger in frontal crash tests, based on general class performance).
NHTSA Side Impact:
Acceptable/Good (varied based on specific test and year, side airbags were often optional).
Active Features
ABS:
Anti-lock Braking System (ABS) was typically standard or optional depending on trim.
Traction Control:
Traction control system (TCS) was often available as an option, particularly with V6 engines.
Passive Features
Airbags:
Dual front airbags standard. Side airbags were optional on some trims.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with cassette and/or changer were available.
Navigation:
Touchscreen navigation systems were not commonly available on this generation.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions might be available.
Convenience
Keyless Entry:
Optional keyless entry system with remote.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used. Consult manual for specific oil viscosity.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Spark Plugs:
Inspect around 60,000 miles (96,000 km), replace as needed (material depends on engine, e.g., platinum-tipped).
Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-20 (check owner's manual for specific engine requirement). API certified.
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent (usually a pink or orange color for OAT-based).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF+4 or Chrysler power steering fluid.
Known Issues
Engine 2.7L V6:
Oil sludge buildup in the 2.7L V6 if oil changes are neglected; potential for head gasket issues.
Transmission 42Le:
Overheating can lead to premature wear; solenoid issues are sometimes reported.
Suspension Components:
Front suspension bushings and sway bar links can wear out prematurely.
Electrical:
Window regulator failures, power lock actuator issues, and sometimes dashboard warning light illumination.
HVAC:
Blend door actuator failures leading to incorrect temperature control.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (part of DaimlerChrysler at this time).
Model Evolution
Generation:
Second generation of the Chrysler Sebring (JR platform).
Styling Influence:
Continuation of the 'cab-forward' design language Chrysler was known for, with a focus on interior space.
Predecessor:
First generation Sebring (1995-2000).
Production
Production Years:
2001-2006 for the JR platform.
Assembly Location:
Sterling Heights, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editor Choice:
While not always winning top awards, the Sebring convertible often received favorable mentions for its styling and value in its class.
Consumer Reports Ratings:
Ratings varied, but often placed average to below-average in reliability and owner satisfaction compared to Japanese competitors.
Certifications
Emission Standards:
Compliant with EPA emission standards for the model year.
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