Chrysler Neon Electronic Service Repair Manual 1999
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Platform: PL (Second Generation Neon) Codes Chassis Code: P1 👋 Introduction Market Position Segment: Compact Car Target Demographic: Budget-conscious buyers, first-time car owners, sporty compact enthusiasts (ACR) Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier Key Features Design: Distinctive 'cab-forward' styling, spacious interior for its class Performance Variant: ACR (American Club Racer) models offered enhanced suspension and performance tuning Value Proposition: Affordable pricing, fuel efficiency, and surprisingly engaging handling (especially ACR) 📋 Manual Details Coverage Areas Covered Models: 1999 Chrysler Neon (all trims and engine variants) Regional Applicability: North American Market Page Count Estimated Pages: 1500+ Manual Type Type: Electronic Service Manual (ESM) Scope: Comprehensive Repair and Diagnostics Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 1.8L SOHC, 2.0L SOHC, 2.0L DOHC (ACR) Engine Management: Ignition, Fuel Injection, Emissions Control (OBD-II) Transmission: Manual (Getrag 285), Automatic (41TE) Drivetrain: Front Wheel Drive, Axles, Differentials Suspension: Front MacPherson Struts, Rear Independent Multilink Steering: Power Assisted Rack and Pinion Brakes: Front Disc, Rear Drum; ABS System Electrical: Battery, Charging System, Starting System, Lighting, Instruments, Body Controls HVAC: Air Conditioning, Heating, Ventilation Body And Chassis: Exterior/Interior Trim, Doors, Windows, Seats, Body Repair Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Wiring Diagrams Repair: Component Removal and Installation, Engine Rebuild, Transmission Service, Brake Service Diagnostics: Scan Tool Procedures, Live Data Analysis, Component Testing Specifications: Torque Specifications, Clearances, Alignment Data Technical Depth Depth: Complete factory-level repair and diagnostic information Diagrams: Detailed wiring diagrams, exploded views, and repair diagrams Special Tools: Identification and usage of specific Chrysler/Mopar specialty tools 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Searchability: Full text search capabilities Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1: 2.0L SOHC (EJ6) I4 Engine 1 Power: 116 hp @ 5200 rpm Engine 1 Torque: 123 lb-ft @ 3600 rpm Engine 2: 2.0L DOHC (EN7/EJ8) I4 (ACR) Engine 2 Power: 132 hp @ 6000 rpm Engine 2 Torque: 129 lb-ft @ 4800 rpm Performance Engine Layout: Inline 4-cylinder Bore X Stroke: 3.43 x 3.46 inches (87.0 mm x 87.9 mm) Compression Ratio: 9.8:1 (SOHC), 10.0:1 (DOHC) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 13.0 US gallons (49.2 Liters) 🔧 Transmission Standard Transmission Std: 5-Speed Manual (Getrag 285) Optional Transmission Opt: 4-Speed Automatic (41TE) Features Automatic Features: Lock-up torque converter, electronic control Manual Features: Hydraulic clutch actuation Fluid Specifications Automatic Fluid Type: ATF+4 (or equivalent Mopar SP-III) Manual Fluid Type: API GL-3 or GL-4 SAE 75W-90 Gear Lubricant 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.0 inches (4420 mm) Width: 67.3 inches (1709 mm) Height: 55.0 inches (1397 mm) Track Width Front: 57.7 inches (1465 mm) Track Width Rear: 58.0 inches (1473 mm) Interior Passenger Volume: 97.0 cu ft (2.75 m³) Cargo Trunk Volume: 14.0 cu ft (0.40 m³) Weights Curb Weight Min: 2600 lbs (1179 kg) Curb Weight Max: 2750 lbs (1247 kg) Gross Vehicle Weight Rating: 3575 lbs (1622 kg) Towing Capacity: Not Recommended Wheels Tires Standard Wheel Size: 14-inch steel Optional Wheel Size: 15-inch alloy Standard Tire Size: 185/70R14 Optional Tire Size: 195/60R15 Bolt Pattern: 4x100 mm 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not Rated NHTSA Passenger Front Impact: Not Rated Active Features ABS: Available (Front Disc/Rear Drum) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Front 3-point pretensioners, rear 3-point belts 💡 Technology Features Infotainment Audio System: AM/FM Cassette, Optional AM/FM CD Player Speakers: 4 or 6 speaker systems Driver Assistance Cruise Control: Standard on most trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first Air Filter Replacement: Every 15,000 - 30,000 miles or as needed Spark Plug Replacement: 100,000 miles (Long Life Platinum/Iridium plugs) Coolant Flush: Every 60,000 miles or 5 years Fluid Specifications Engine Oil Type: SAE 5W-30 API SL/SJ (Synthetic blend recommended) Engine Oil Capacity: 4.0 US quarts (3.8 Liters) with filter Coolant Type: Mopar OAT (Organic Additive Technology) or equivalent HOAT (Hybrid Organic Additive Technology) - Ethylene Glycol based Brake Fluid Type: DOT 3 Known Issues Common Problems Engine: Oil leaks from valve cover and oil pan gaskets, intake manifold gasket failure, piston slap (early models) Common Problems Transmission: Torque converter shudder (automatic), synchronizer wear (manual) Common Problems Electrical: Ignition switch failure, power window regulator failure, instrument cluster issues Common Problems Suspension Steering: Worn front control arm bushings, tie rod end wear, wheel bearing noise Common Problems HVAC: Blend door actuator failure, evaporator leaks 📚 Vehicle History Brand Heritage Parent Company: Chrysler Corporation (later DaimlerChrysler) Model Evolution...
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