🏷️ Basic Information Identification Make: Chrysler Model: PT Cruiser Year: 2002 Codes Platform: PT platform 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Retro-styled Hatchback Design Philosophy: Retro-futuristic styling inspired by 1930s-1940s hot rods and classic American cars Competitive Analysis Competitors 2002: Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf Key Features Unique Selling Proposition: Distinctive styling, spacious interior for its size, versatile seating arrangements Target Audience: Individuals seeking a stylish and practical compact vehicle with a unique personality 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Scope: Comprehensive diagnostic, repair, maintenance, and overhaul information Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for a complete factory service manual of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (likely PDF, as this is common for sales) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, exhaust, fuel system, cooling system, drivetrain Chassis: Suspension, steering, brakes, wheels, tires Electrical: Body electrical, charging system, starting system, ignition system, lighting, instrumentation, wiring diagrams Body: Interior, exterior, doors, windows, HVAC, safety systems (airbags, seatbelts) Procedures Included Routine Maintenance: Oil changes, fluid checks and changes, filter replacements, tune-ups Diagnostic Procedures: Troubleshooting charts, symptom analysis, component testing Repair And Overhaul: Engine rebuild, transmission repair, brake component replacement, suspension work Component Installation: Replacement of major and minor components Technical Depth Depth: Detailed step-by-step instructions with torque specifications, clearances, and testing procedures Diagnostic Capability: Advanced diagnostics including OBD-II codes, sensor testing, and module diagnostics 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and images for clarity Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 2.4L DOHC I4 (World Engine) Engine Code: EDG (for 2002 model year) Displacement: 2378 cc Performance Horsepower: 150 hp @ 5800 rpm Torque: 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Bore X Stroke: 87.5 mm x 97.0 mm Compression Ratio: 9.1:1 Engine Orientation: Transverse 🔧 Transmission Standard Type: 4-speed Automatic Transaxle Transmission Code: 40TE Optional Type: 5-speed Manual Transaxle Features AWD Availability: Not typically offered for 2002 model year 📐 Dimensions Exterior Length: 167.1 inches (4244 mm) Width: 66.7 inches (1694 mm) Height: 63.5 inches (1613 mm) Wheelbase: 105.1 inches (2670 mm) Front Track: 57.0 inches (1448 mm) Rear Track: 57.2 inches (1453 mm) Weights Curb Weight: Approx. 3000-3200 lbs (1360-1450 kg) Gross Vehicle Weight Rating: Approx. 3925 lbs (1780 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2002 model year) NHTSA Front Impact Passenger: 5-Star (for 2002 model year) IIHS Frontal Offset: Good (for 2002 model year) Active Features ABS: Standard Traction Control: Optional (often bundled with ABS) Passive Features Airbags Front: Driver and front passenger airbags (standard) Airbags Side: Optional front side-impact airbags Seatbelts: 3-point front and rear seatbelts, pretensioners, load limiters 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player or cassette player, optional Infinity speaker system Climate Control: Manual or optional automatic climate control Driver Assistance Cruise Control: Standard Connectivity OBD Ii Port: Standard, located under the dashboard Other Features Keyless Entry: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions) Engine Coolant Flush: Every 100,000 miles (160,000 km) or 10 years (initial) Transmission Fluid Change: Every 60,000 miles (96,000 km) or 4 years (severe conditions), consult manual for normal conditions Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Blend or Full Synthetic (meeting Chrysler MS-6395 specification) Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid Type 4) - Mopar P/N 05013457AA or equivalent Coolant Type: Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant - P/N 04662521 or equivalent Known Issues Common Wear Item: Front suspension components (ball joints, tie rod ends, control arm bushings) due to vehicle weight and design Electrical Issues: Power window regulators, HVAC blower motor resistor, door lock actuators can be prone to failure Engine Issues: Occasional oil leaks from valve cover gaskets or oil pan gasket, PCV valve issues Maintenance Schedule Reference Manual Coverage: Detailed recommended maintenance schedule based on mileage and time intervals 📚 Vehicle History Brand Heritage Parent Company: Chrysler (part of DaimlerChrysler at the time) Model Evolution Introduction Year: 2001 (as a 2001 model) Design Inspiration: Chrysler's own Crossfire concept car and classic vehicles Key Updates 2002: Minor packaging adjustments, potentially slight feature shuffling across trim levels Production Manufacturing Plant: Belvidere Assembly Plant, Illinois, USA Production Run: 2001-2010 🏆 Awards & Recognition Recognitions Model Year Award: A 2001 Consumer Guide Recommended Car (award context applies to initial model year, influential for subsequent) Design...