CHRYSLER AS TOWN & COUNTRY 1992 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 1992 Codes Chassis Code: AS 👋 Introduction Market Position Vehicle Segment: Mini-van Target Audience: Families, individuals requiring versatile cargo and passenger space. Competitive Analysis Key Competitors 1992: Ford Aerostar, Chevrolet Lumina APV, Pontiac Trans Sport, Oldsmobile Silhouette, Dodge Caravan/Plymouth Voyager. Key Features Design Philosophy: Front-wheel-drive platform, cab-forward design, spacious interior, focus on practicality and family transport. Distinctive Elements: Often featured Stow 'n Go seating (though not in this early iteration), distinctive grille styling, and comfortable ride. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Likely PDF (based on product description) 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for maintenance, diagnosis, and repair of all engine components. Transmission Service: Comprehensive guide to automatic transmission operation, maintenance, diagnosis, and overhaul. Brake System: In-depth coverage of hydraulic systems, ABS (if equipped), brake pad/shoe replacement, rotor machining, and bleeding procedures. Suspension Steering: Detailed explanations for shock absorber/strut replacement, ball joint inspection, tie rod end service, power steering system diagnosis, and wheel alignment specifications. Electrical System: Extensive wiring diagrams, component location charts, fuse/relay identification, diagnostic procedures for charging system, starting system, lighting, and accessories. HVAC System: Service and repair procedures for heating, ventilation, and air conditioning components, including refrigerant handling and diagnostics. Fuel System: Coverage of fuel pump, injectors, fuel filter replacement, and diagnostics for the fuel delivery system. Exhaust System: Information on exhaust manifold, catalytic converter, muffler, and pipe replacement. Cooling System: Maintenance and repair of radiator, water pump, thermostat, hoses, and coolant specifications. Body And Chassis: Repair procedures for body panels, doors, interior trim, and chassis components. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, and general inspection guidelines. Troubleshooting Diagnostics: Systematic diagnostic charts and symptom-based troubleshooting for common and complex issues. Component Replacement: Step-by-step instructions for replacing individual parts and assemblies. Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications. Transmission Rebuild: Comprehensive guidance for rebuilding the automatic transmission, including sub-assembly procedures and specifications. Brake Repair: Detailed steps for brake caliper service, drum brake adjustment, and ABS system bleeding. Electrical Diagnostics: Schematic interpretation, voltage/resistance testing, and troubleshooting of electrical faults. Body Repair: Procedures for dent removal, panel replacement, and glass installation. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including scan tool data interpretation (OBD-I era), component testing, and wiring schematic analysis. Repair Accuracy: Precision repair instructions with specific torque values, clearances, and tolerances. Specifications Data: Extensive compilation of technical specifications, fluid capacities, and part number cross-references. 📊 Manual Specifications File Format Searchability: Likely searchable PDF, allowing for quick access to specific topics. Digital Access: Instant download or digital delivery for immediate use. Print Quality Illustrations: Likely includes diagrams, schematics, and photographic illustrations for clarity. Binding Type Binding: N/A (for digital format) Paper Type Paper Quality: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Displacement: 3.3 L (203 cu in) Engine Configuration: V6 Engine Code: EGA (3.3L V6) Fuel Delivery: Multi-port fuel injection (MPI) Performance Horsepower Est 1992: Approximately 147 hp @ 4800 rpm Torque Est 1992: Approximately 180 lb-ft @ 2800 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity Approx: 20 gallons 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model Code Approx: A604 Optional Optional Transmission: N/A for 1992 MY Features Transmission Fluid Type: ATF+3 (Chrysler's proprietary fluid, or equivalent) 📐 Dimensions Exterior Length Approx: 189.7 inches Width Approx: 71.5 inches Height Approx: 67.7 inches Wheelbase Approx: 112.1 inches Weights Curb Weight Approx: 3,700 - 3,900 lbs (depending on trim and options) Cargo Cargo Volume Behind 3Rd Row Approx: N/A (early models did not feature a standard 3rd-row seat in the typical sense, but often had removable rear bench) Cargo Volume Behind 2Nd Row Approx: Varies significantly based on seating configuration. 🛡️ Safety Features Ratings NHTSA Front Impact Rating 1992: Not typically rated in a standardized way for this era; focus on passive restraint systems. Active Features ABS Availability: Optional on some models/trims. Passive Features Airbags: Driver-side airbag typically standard, passenger airbag optional. Seatbelts: Three-point seatbelts in the front and outboard rear positions. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level. Climate Control: Manual climate control with fan speed and temperature selection, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims, optional on base models. Traction Control: Generally not available on this model year. Connectivity Auxiliary Inputs: Not applicable for this era; no factory USB or Bluetooth. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 3,000 - 5,000 miles or 3-6 months (depending on driving conditions and oil type used). Transmission Fluid Change Interval Miles: Every 30,000 - 60,000 miles (refer to manual for specific recommendation). Spark Plug Replacement...
Families, individuals requiring versatile cargo and passenger space.
Competitive Analysis
Key Competitors 1992:
Ford Aerostar, Chevrolet Lumina APV, Pontiac Trans Sport, Oldsmobile Silhouette, Dodge Caravan/Plymouth Voyager.
Key Features
Design Philosophy:
Front-wheel-drive platform, cab-forward design, spacious interior, focus on practicality and family transport.
Distinctive Elements:
Often featured Stow 'n Go seating (though not in this early iteration), distinctive grille styling, and comfortable ride.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Likely PDF (based on product description)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for maintenance, diagnosis, and repair of all engine components.
Transmission Service:
Comprehensive guide to automatic transmission operation, maintenance, diagnosis, and overhaul.
Brake System:
In-depth coverage of hydraulic systems, ABS (if equipped), brake pad/shoe replacement, rotor machining, and bleeding procedures.
Suspension Steering:
Detailed explanations for shock absorber/strut replacement, ball joint inspection, tie rod end service, power steering system diagnosis, and wheel alignment specifications.
Electrical System:
Extensive wiring diagrams, component location charts, fuse/relay identification, diagnostic procedures for charging system, starting system, lighting, and accessories.
HVAC System:
Service and repair procedures for heating, ventilation, and air conditioning components, including refrigerant handling and diagnostics.
Fuel System:
Coverage of fuel pump, injectors, fuel filter replacement, and diagnostics for the fuel delivery system.
Exhaust System:
Information on exhaust manifold, catalytic converter, muffler, and pipe replacement.
Cooling System:
Maintenance and repair of radiator, water pump, thermostat, hoses, and coolant specifications.
Body And Chassis:
Repair procedures for body panels, doors, interior trim, and chassis components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, and general inspection guidelines.
Troubleshooting Diagnostics:
Systematic diagnostic charts and symptom-based troubleshooting for common and complex issues.
Component Replacement:
Step-by-step instructions for replacing individual parts and assemblies.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications.
Transmission Rebuild:
Comprehensive guidance for rebuilding the automatic transmission, including sub-assembly procedures and specifications.
Brake Repair:
Detailed steps for brake caliper service, drum brake adjustment, and ABS system bleeding.
Electrical Diagnostics:
Schematic interpretation, voltage/resistance testing, and troubleshooting of electrical faults.
Body Repair:
Procedures for dent removal, panel replacement, and glass installation.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including scan tool data interpretation (OBD-I era), component testing, and wiring schematic analysis.
Repair Accuracy:
Precision repair instructions with specific torque values, clearances, and tolerances.
Specifications Data:
Extensive compilation of technical specifications, fluid capacities, and part number cross-references.
📊 Manual Specifications
File Format
Searchability:
Likely searchable PDF, allowing for quick access to specific topics.
Digital Access:
Instant download or digital delivery for immediate use.
Print Quality
Illustrations:
Likely includes diagrams, schematics, and photographic illustrations for clarity.
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper Quality:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
3.3 L (203 cu in)
Engine Configuration:
V6
Engine Code:
EGA (3.3L V6)
Fuel Delivery:
Multi-port fuel injection (MPI)
Performance
Horsepower Est 1992:
Approximately 147 hp @ 4800 rpm
Torque Est 1992:
Approximately 180 lb-ft @ 2800 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity Approx:
20 gallons
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model Code Approx:
A604
Optional
Optional Transmission:
N/A for 1992 MY
Features
Transmission Fluid Type:
ATF+3 (Chrysler's proprietary fluid, or equivalent)
📐 Dimensions
Exterior
Length Approx:
189.7 inches
Width Approx:
71.5 inches
Height Approx:
67.7 inches
Wheelbase Approx:
112.1 inches
Weights
Curb Weight Approx:
3,700 - 3,900 lbs (depending on trim and options)
Cargo
Cargo Volume Behind 3Rd Row Approx:
N/A (early models did not feature a standard 3rd-row seat in the typical sense, but often had removable rear bench)
Cargo Volume Behind 2Nd Row Approx:
Varies significantly based on seating configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating 1992:
Not typically rated in a standardized way for this era; focus on passive restraint systems.
Active Features
ABS Availability:
Optional on some models/trims.
Passive Features
Airbags:
Driver-side airbag typically standard, passenger airbag optional.
Seatbelts:
Three-point seatbelts in the front and outboard rear positions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.
Climate Control:
Manual climate control with fan speed and temperature selection, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models.
Traction Control:
Generally not available on this model year.
Connectivity
Auxiliary Inputs:
Not applicable for this era; no factory USB or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 3,000 - 5,000 miles or 3-6 months (depending on driving conditions and oil type used).
Transmission Fluid Change Interval Miles:
Every 30,000 - 60,000 miles (refer to manual for specific recommendation).
Spark Plug Replacement Miles:
Approximately 30,000 - 60,000 miles for conventional plugs.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact specification).
Coolant Type:
Chrysler Long-Life Antifreeze/Coolant (blue) or equivalent ethylene glycol based coolant.
Power Steering Fluid:
Chrysler Power Steering Fluid or Dexron II (check manual for certainty).
Known Issues
Transmission Failure Points:
Early A604 transmissions were known for potential failure of solenoids, clutches, and torque converters if not properly maintained.
Electrical Gremlins:
Common issues with wiring harnesses, grounds, and intermittent electrical faults due to age and component degradation.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise.
Brake Wear:
Front brake pads and rotors are common wear items, requiring regular inspection.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler Corporation, established by Walter Chrysler, known for innovation and luxury segments, though the Town & Country aimed for the growing minivan market.
Model Evolution
Town Country Lineage:
The Town & Country nameplate has a long history with Chrysler, originally for luxury sedans and wagons, revived for the minivan segment in 1989.
As Platform Significance:
The 'AS' platform represented Chrysler's second generation of front-wheel-drive minivans, refining the concept pioneered by the Dodge Caravan/Plymouth Voyager.
Production
Manufacturing Plant Approx:
Windsor, Ontario, Canada (Dominion) and Fenton, Missouri, USA (St. Louis Assembly Plant).
🏆 Awards & Recognition
Recognitions
Automotive Press Awards 1992:
While specific awards for the 1992 model year are not widely publicized, the Chrysler minivan platform generally received praise for its packaging and practicality.
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