🏷️ Basic Information Identification Make: Citroën Model: Berlingo Year: 2008 Generation: First Generation (M49/M59) Body Style: MPV/Leisure Activity Vehicle Product Name: 2008 Citroen Berlingo I Service and Repair Manual 👋 Introduction Market Market Position: The Citroën Berlingo (first generation) was a highly successful Leisure Activity Vehicle (LAV) or compact MPV, known for its practicality, spacious interior, and van-like utility. It competed with vehicles like the Fiat Multipla, Renault Kangoo, and Peugeot Partner. Competition Competitive Analysis: The Berlingo distinguished itself with its distinct styling and a focus on family-oriented features and cargo versatility. Its robust construction and functional design made it a popular choice for both private buyers and commercial users. Features Key Features: The 2008 model year represents a later stage of the first-generation Berlingo, likely benefiting from styling and feature updates. Key attributes include its adaptable interior, sliding rear doors, and a range of efficient petrol and diesel engine options. 📋 Manual Details Coverage Coverage Areas: All models and all repairs A-Z Pages Page Count: Detailed page count not specified, but comprehensive coverage is implied. Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely digital (PDF) for widespread distribution, but potentially also available in print. Provider Credibility Provider Credibility: Explicitly states it is the exact same manual used by dealership technicians, indicating high authenticity and technical accuracy. 📖 Manual Coverage Systems Systems Covered: Engine, Transmission, Brakes, Steering, Suspension, Electrical System, Bodywork, HVAC, Emission Control, Fuel System, Cooling System, Lubrication System, Ignition System, Drivetrain, Safety Systems. Procedures Procedures Included: Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, repair instructions, overhaul procedures, electrical circuit diagrams, wiring harnesses, specifications, tolerances, torque values, special tool requirements. Depth Technical Depth: Vehicle-specific, technician-level detail; not generic. Covers everything from basic fluid changes to complex engine and transmission rebuilds. Diagnostics Diagnostic Procedures: Detailed diagnostic flowcharts, fault code explanations (OBD-II), component testing procedures, and recommended diagnostic tools (e.g., Lexia-3/Diagbox for PSA vehicles). Body Body And Trim Coverage: Includes procedures for body panel removal/installation, interior trim, door mechanisms, sliding doors, bumpers, and associated hardware. Electrical Electrical System Coverage: Comprehensive coverage of all electrical systems, including lighting, ignition, starting, charging, instrumentation, body electronics, comfort features, and fuse/relay layouts. Includes detailed wiring diagrams. Chassis Chassis Coverage: Includes detailed information on steering gear, suspension components (front and rear), wheel bearings, and related subframes. 📊 Manual Specifications File File Format: Assumed to be PDF for digital versions, allowing for searchability and easy navigation. High-resolution for clear diagrams. Print Print Quality: If printed, expects high-quality reproduction of text, diagrams, and illustrations. Binding Binding Type: If printed, typically spiral-bound or comb-bound for lay-flat usability in a workshop environment. Paper Paper Type: If printed, durable paper stock suitable for workshop conditions, potentially glossy for diagrams. Content Type Manual Content Type: Diagnostic, repair, maintenance, troubleshooting, wiring diagrams. ⚙️ Engine Specifications Primary Primary Engine: While multiple engines were available, common options for 2008 likely included the 1.4i (TU3JP), 1.6i (TU5JP4), and the 1.6 HDi diesel (DV6). Specific engine codes are crucial for precise manual referencing. Performance Performance 1.6 Hdi: The 1.6 HDi typically produced around 90 PS (92 hp; 66 kW) with approximately 200-215 Nm (148-159 lb-ft) of torque, offering a good balance of performance and fuel economy. Performance 1.6 16V Petrol: The 1.6 16v petrol engine (TU5JP4) usually delivered around 110 PS (108 hp; 81 kW) with torque figures in the region of 147 Nm (108 lb-ft). Fuel System Fuel System: Fuel injection (multi-point for petrol, common rail direct injection for diesel). Cooling Cooling System Type: Pressurized liquid cooling system with a thermostat-controlled fan. Lubrication Lubrication System Type: Forced lubrication via oil pump with an oil filter. Engine Codes Common Engine Codes: Petrol: TU3JP (1.4), TU5JP4 (1.6). Diesel: DV6ATED4 (1.6 HDi 90PS), DV4TD (1.4 HDi 70PS). Engine Layout Engine Layout: Transverse, front-wheel drive. Ignition Ignition System Type: Electronic ignition with distributorless ignition system (DIS) for petrol engines. Glow plug system for diesel engines. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission for most variants. Optional Optional Transmission: Some models may have offered an automated manual transmission (e.g., Citroën's 'Sensodrive') or a conventional automatic, though less common for this generation. Features Transmission Features: Front-wheel drive, clutch operation (cable or hydraulic depending on model). Manuals will detail clutch adjustment and replacement. Fluid Transmission Fluid Spec: Specific manual transmission fluid (MTF) grade required. Common types include API GL-4, with viscosity grades like 75W-80 or 75W-90, depending on manufacturer specification. Refer to manual for exact type and capacity. 📐 Dimensions Exterior Exterior Length Approx: Around 4200-4270 mm (165.3-168.1 inches) depending on specific configuration. Exterior Width Approx: Approximately 1720-1730 mm (67.7-68.1 inches) excluding mirrors. Exterior Height Approx: Around 1800-1830 mm (70.9-72.0 inches). Cargo Cargo Volume Seats Up: Substantial cargo volume, often exceeding 500 liters with rear seats in place. Cargo Volume...
The Citroën Berlingo (first generation) was a highly successful Leisure Activity Vehicle (LAV) or compact MPV, known for its practicality, spacious interior, and van-like utility. It competed with vehicles like the Fiat Multipla, Renault Kangoo, and Peugeot Partner.
Competition
Competitive Analysis:
The Berlingo distinguished itself with its distinct styling and a focus on family-oriented features and cargo versatility. Its robust construction and functional design made it a popular choice for both private buyers and commercial users.
Features
Key Features:
The 2008 model year represents a later stage of the first-generation Berlingo, likely benefiting from styling and feature updates. Key attributes include its adaptable interior, sliding rear doors, and a range of efficient petrol and diesel engine options.
📋 Manual Details
Coverage
Coverage Areas:
All models and all repairs A-Z
Pages
Page Count:
Detailed page count not specified, but comprehensive coverage is implied.
Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely digital (PDF) for widespread distribution, but potentially also available in print.
Provider Credibility
Provider Credibility:
Explicitly states it is the exact same manual used by dealership technicians, indicating high authenticity and technical accuracy.
Vehicle-specific, technician-level detail; not generic. Covers everything from basic fluid changes to complex engine and transmission rebuilds.
Diagnostics
Diagnostic Procedures:
Detailed diagnostic flowcharts, fault code explanations (OBD-II), component testing procedures, and recommended diagnostic tools (e.g., Lexia-3/Diagbox for PSA vehicles).
Body
Body And Trim Coverage:
Includes procedures for body panel removal/installation, interior trim, door mechanisms, sliding doors, bumpers, and associated hardware.
Electrical
Electrical System Coverage:
Comprehensive coverage of all electrical systems, including lighting, ignition, starting, charging, instrumentation, body electronics, comfort features, and fuse/relay layouts. Includes detailed wiring diagrams.
Chassis
Chassis Coverage:
Includes detailed information on steering gear, suspension components (front and rear), wheel bearings, and related subframes.
📊 Manual Specifications
File
File Format:
Assumed to be PDF for digital versions, allowing for searchability and easy navigation. High-resolution for clear diagrams.
Print
Print Quality:
If printed, expects high-quality reproduction of text, diagrams, and illustrations.
Binding
Binding Type:
If printed, typically spiral-bound or comb-bound for lay-flat usability in a workshop environment.
Paper
Paper Type:
If printed, durable paper stock suitable for workshop conditions, potentially glossy for diagrams.
While multiple engines were available, common options for 2008 likely included the 1.4i (TU3JP), 1.6i (TU5JP4), and the 1.6 HDi diesel (DV6). Specific engine codes are crucial for precise manual referencing.
Performance
Performance 1.6 Hdi:
The 1.6 HDi typically produced around 90 PS (92 hp; 66 kW) with approximately 200-215 Nm (148-159 lb-ft) of torque, offering a good balance of performance and fuel economy.
Performance 1.6 16V Petrol:
The 1.6 16v petrol engine (TU5JP4) usually delivered around 110 PS (108 hp; 81 kW) with torque figures in the region of 147 Nm (108 lb-ft).
Fuel System
Fuel System:
Fuel injection (multi-point for petrol, common rail direct injection for diesel).
Cooling
Cooling System Type:
Pressurized liquid cooling system with a thermostat-controlled fan.
Lubrication
Lubrication System Type:
Forced lubrication via oil pump with an oil filter.
Electronic ignition with distributorless ignition system (DIS) for petrol engines. Glow plug system for diesel engines.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission for most variants.
Optional
Optional Transmission:
Some models may have offered an automated manual transmission (e.g., Citroën's 'Sensodrive') or a conventional automatic, though less common for this generation.
Features
Transmission Features:
Front-wheel drive, clutch operation (cable or hydraulic depending on model). Manuals will detail clutch adjustment and replacement.
Fluid
Transmission Fluid Spec:
Specific manual transmission fluid (MTF) grade required. Common types include API GL-4, with viscosity grades like 75W-80 or 75W-90, depending on manufacturer specification. Refer to manual for exact type and capacity.
📐 Dimensions
Exterior
Exterior Length Approx:
Around 4200-4270 mm (165.3-168.1 inches) depending on specific configuration.
Exterior Width Approx:
Approximately 1720-1730 mm (67.7-68.1 inches) excluding mirrors.
Exterior Height Approx:
Around 1800-1830 mm (70.9-72.0 inches).
Cargo
Cargo Volume Seats Up:
Substantial cargo volume, often exceeding 500 liters with rear seats in place.
Cargo Volume Seats Down:
Can be significantly expanded by folding or removing rear seats, offering van-like load capacity.
Weights
Gross Vehicle Weight Rating:
Varies by model and engine, typically between 1800-2000 kg.
Towing Capacity:
Subject to local regulations and vehicle configuration, but generally capable of towing trailers.
Wheelbase
Wheelbase:
Approx. 2700 mm (106.3 inches).
Track Width
Front Track Width:
Approx. 1400-1450 mm.
Rear Track Width:
Approx. 1450-1500 mm.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 4-star Euro NCAP rating for adult occupant protection, indicating a reasonable level of safety for its class and era.
Active
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), possibly Traction Control System (TCS) on higher trims or later models.
Passive
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional), front seatbelt pretensioners, ISOFIX child seat anchor points.
Brakes
Brake System Front:
Ventilated discs.
Brake System Rear:
Solid discs or drum brakes, depending on model variant and GVW.
Wheel Bolt Pattern
Wheel Bolt Pattern:
Typically 4x108.
Tire Size
Standard Tire Size:
Common sizes include 175/65 R14, 185/65 R15, or 195/65 R15, depending on trim and wheels. Manual will specify exact fitments.
💡 Technology Features
Infotainment
Infotainment Features:
Base models may have a simple radio/CD player. Higher trims could feature MP3 playback, steering wheel-mounted audio controls, and potentially an early version of Citroën's multi-function display.
Driver Assistance
Driver Assistance Features:
Limited advanced driver assistance systems compared to modern vehicles. Features would primarily include ABS and potentially traction control.
Connectivity
Connectivity Options:
Auxiliary input for audio devices might be available on some later models or as an aftermarket addition. Bluetooth might be found on higher specifications.
🔧 Maintenance
Intervals
Service Intervals Oil Change:
Typically 15,000 miles (24,000 km) or 1 year, whichever comes first, for petrol engines. Diesel engines may have similar or slightly different intervals, especially with diesel particulate filters (DPF).
Service Intervals Major Service:
Major services, including timing belt replacement (if applicable), usually around 70,000-100,000 miles (110,000-160,000 km) or 5-7 years. The manual will specify exact intervals based on engine type.
Fluids
Engine Oil Spec Petrol:
Likely PSA SE9739.00 or a similar specification, with viscosity grades such as 5W-30 or 0W-30, often meeting ACEA A3/B4 or C2/C3 standards for emissions compliance.
Engine Oil Spec Diesel Hdi:
Typically PSA B71 2290 or a similar Low SAPS specification (e.g., ACEA C2), with viscosity grades like 0W-30 or 5W-30, especially important for models equipped with a DPF.
Coolant Spec:
Ethylene glycol-based coolant, often PSA specification B71 5110 (a long-life orange coolant). Dilution with distilled water to a 50/50 mix is standard for optimal freezing and boiling point protection.
Brake Fluid Spec:
DOT 4 brake fluid is standard. Replacement recommended every 2 years due to hygroscopic nature.
Power Steering Fluid Spec:
Likely a specific hydraulic fluid or ATF. Manual will specify the exact type (e.g., PSA S71 2710).
Issues
Common Issues:
Potential issues include swirl flap issues on HDi engines, injector problems (especially on HDi), EGR valve failures, clutch wear, suspension component wear (bushings, ball joints), and electrical gremlins common in vehicles of this era. Timing belt maintenance is critical on many engine variants.
Filters
Oil Filter Part Example:
Part number varies by engine, but common suppliers might include Mann-Filter (e.g., HU719/1k) or Purflux (e.g., LS348). Manual provides exact OE numbers.
Air Filter Part Example:
Part number varies by engine, but common suppliers might include Bosch (e.g., F026400085). Manual provides exact OE numbers.
Fuel Filter Part Example Hdi:
Part number varies by engine, but common suppliers might include Mann-Filter (e.g., WK8027). Manual provides exact OE numbers and replacement procedure.
Cabin Air Filter Replacement:
Procedure for replacing the cabin air filter, essential for HVAC system performance and interior air quality. Location typically behind the glovebox.
Citroën, a French manufacturer with a long history of innovation, particularly in vehicle comfort and design, known for pioneering hydropneumatic suspension and front-wheel drive.
Model
Model Evolution:
The Berlingo was launched in 1996 as a response to the growing demand for versatile, car-derived vans and MPVs. The first generation (M49, later updated to M59) was highly successful and enjoyed a long production run.
Production
Production Years:
First Generation: 1996-2010 (with updates). The 2008 model falls within this extensive first-generation lifespan.
Manufacturing Locations:
Primarily manufactured in Spain (Vigo plant).
Market Segment
Market Segment:
Compact MPV / Leisure Activity Vehicle (LAV).
Design Philosophy
Design Philosophy:
Focus on practicality, versatility, and passenger comfort, with a utilitarian yet distinctive design. Maximizing interior space within a compact footprint.
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
While specific awards for the 2008 model year may not be widely publicized, the first-generation Berlingo as a whole was consistently well-regarded for its practicality and value, often appearing on 'best of' lists for family cars and compact MPVs in its segment during its production run.
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