2010 Citroen Berlingo II Service and Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Berlingo II Year: 2010 Codes Model Code: B9 Body Style: Panel Van / MPV (Multi-Purpose Vehicle) 👋 Introduction Market Position Segment: Compact MPV / Leisure Activity Vehicle (LAV) / Light Commercial Van Target Audience: Families, small businesses, tradespeople seeking practicality and versatility. Competitive Analysis Key Competitors: Volkswagen Caddy, Renault Kangoo, Fiat Doblo, Peugeot Partner, Ford Connect. Key Features Design Philosophy: Utilitarian, practical, spacious interior, distinctive French design. Versatility: Flexible seating configurations (MPV) and cargo space (Van). Ride Comfort: Renowned for Citroën's signature comfortable ride quality. 📋 Manual Details Coverage Areas Market Focus: Global (primarily European market focus) Model Variants Covered: All models, including commercial (van) and passenger (MPV) variants. Repair Scope: All repairs A-Z, from routine maintenance to complex diagnostics and overhauls. Page Count Estimated Page Count: Comprehensive (exact count not specified, but extensive for A-Z coverage) Manual Type Type: Service and Repair Manual Authenticity: Vehicle Specific (Exact manual used by dealership technicians) Language Language: English Format Format: Digital (likely PDF, common for this type of offering) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust, emissions control, cooling, lubrication systems. Transmission: Manual and Automatic transmission systems (maintenance, repair, overhaul, component identification). Drivetrain: Front-wheel drive system, driveshafts, CV joints, differential. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, geometry. Steering: Power steering system (hydraulic/electric), steering column, tie rods, steering rack. Brakes: Hydraulic brake system, ABS, EBD, brake discs, pads, calipers, lines, master cylinder, parking brake. Electrical System: Battery, charging system (alternator), starting system, lighting, wipers, horns, fuses, relays. Body And Chassis: Body structure, panels, doors, windows, locks, hinges, interior trim, sound deadening. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation. Safety Systems: Airbags, seatbelts, pre-tensioners, SRS system diagnostics. Electronics And Diagnostics: ECU modules, sensors, actuators, diagnostic trouble codes (DTCs), CAN bus network. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Scheduled Maintenance: Detailed schedules for all manufacturer-recommended services based on mileage or time. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Repair And Overhaul: Step-by-step instructions for component removal, repair, installation, and calibration. Component Replacement: Detailed guides for replacing major and minor components across all vehicle systems. Electrical Diagnostics: Wiring diagrams, circuit testing, fault finding for electrical issues. Engine Rebuild: Complete procedures for engine disassembly, inspection, repair, and reassembly. Transmission Overhaul: Detailed steps for disassembling, repairing, and reassembling transmissions. Brake System Service: Pad/disc replacement, caliper servicing, bleeding procedures, ABS system bleeding. Suspension And Steering Repair: Component replacement, alignment procedures, steering system servicing. Bodywork And Trim: Panel removal/installation, interior trim fitting, basic body repair guidance. Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs), sensor data interpretation, and actuator testing. Torque Specifications: Precise torque values for all critical fasteners. Clearances And Tolerances: Specifications for critical component clearances and wear tolerances. Wiring Diagrams: Detailed electrical schematics for all vehicle circuits. Special Tools: Identification and use of specialized tools required for specific procedures. 📊 Manual Specifications File Format Format Type: Digital (PDF) Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for hands-on workshop use. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 2010: 1.4L (petrol), 1.6L (petrol), 1.6L HDi (diesel), 2.0L HDi (diesel). Example Engine 1.6 Hdi: 1.6L HDi (DV6) Turbocharged Diesel Performance Example 1.6 Hdi Power: Approximately 90-110 PS (depending on variant) Example 1.6 Hdi Torque: Approximately 215-230 Nm (depending on variant) Fuel System Petrol Injection: Multi-point fuel injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDi) Emissions Diesel Emissions Standard: Euro 4 (for 2010 models) 🔧 Transmission Standard Manual Transmission Type: 5-speed manual gearbox Optional Automatic Transmission Type: Likely 4-speed automatic (AL4) or potentially a semi-automatic (e-HDi variants). Features Clutch Type: Single dry plate clutch (manual) Gear Ratios: Specific gear ratios detailed within the manual for each engine/transmission combination. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-80). Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., LT71141 for AL4). 📐 Dimensions Exterior Length: Approx. 4.14-4.28 meters (depending on configuration) Width: Approx. 1.72-1.81 meters (excluding mirrors) Height: Approx. 1.80-1.86 meters Interior Seating Capacity: 2 (Panel Van) to 7 (MPV variant) Cargo Load Volume Van: Approx. 3.3-3.7 cubic meters (depending on configuration) Payload Capacity Van: Approx. 600-750 kg (depending on configuration) Weights Gross Vehicle Weight: Varies by model and configuration; detailed in manual. Curb Weight: Varies by engine and body style; detailed in manual. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars for the 2010 model year (tested as part of the Peugeot Partner/Citroën...
Likely 4-speed automatic (AL4) or potentially a semi-automatic (e-HDi variants).
Features
Clutch Type:
Single dry plate clutch (manual)
Gear Ratios:
Specific gear ratios detailed within the manual for each engine/transmission combination.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-80).
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., LT71141 for AL4).
📐 Dimensions
Exterior
Length:
Approx. 4.14-4.28 meters (depending on configuration)
Width:
Approx. 1.72-1.81 meters (excluding mirrors)
Height:
Approx. 1.80-1.86 meters
Interior
Seating Capacity:
2 (Panel Van) to 7 (MPV variant)
Cargo
Load Volume Van:
Approx. 3.3-3.7 cubic meters (depending on configuration)
Payload Capacity Van:
Approx. 600-750 kg (depending on configuration)
Weights
Gross Vehicle Weight:
Varies by model and configuration; detailed in manual.
Curb Weight:
Varies by engine and body style; detailed in manual.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars for the 2010 model year (tested as part of the Peugeot Partner/Citroën Berlingo family).
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Emergency Brake Assist:
Available on some variants
Passive Features
Airbags:
Driver and passenger airbags (standard); side airbags and curtain airbags available on higher trims/MPV variants.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters.
Child Seat Anchors:
ISOFIX mounting points (standard on MPV variants).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with RDS, MP3 playback, and steering wheel controls on higher trims.
Navigation:
Optional factory fitted navigation system available on some models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rear parking sensors were an option.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available.
Usb Aux:
Auxiliary input jack typically standard; USB connectivity optional or part of upgraded audio systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 1 year (whichever comes first); refer to manual for exact specification.
Oil Change Interval Diesel:
Typically 20,000 km or 2 years (whichever comes first); refer to manual for exact specification.
Timing Belt Replacement:
Crucial for HDi engines; typically 120,000 km or 5-6 years. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Petrol:
Refer to manual for specific PSA standard and viscosity (e.g., PSA B71 2290 or ACEA A3/B4, A5/B5 with correct viscosity like 0W-30 or 5W-30).
Engine Oil Diesel:
Refer to manual for specific PSA standard and viscosity (e.g., PSA B71 2290 for low SAPS, viscosity like 0W-30 or 5W-30).
Coolant:
Antifreeze/coolant conforming to PSA standard (e.g., PSA B71 5100 or similar ethylene glycol-based coolant).
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Diesel Dpf Issues:
Diesel Particulate Filter (DPF) clogging can occur with primarily short-distance driving. Manual provides regeneration procedures.
Hdi Injector Problems:
Early 1.6 HDi engines could be susceptible to injector issues; manual covers testing and replacement.
Suspension Wear:
Front suspension components (bushings, ball joints) can experience wear over time due to vehicle load and usage.
Electrical Gremlins:
As with many modern vehicles, minor electrical faults or sensor issues can occur; manual is essential for diagnosis.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovative and practical vehicle design, particularly in the small car and van segments (e.g., 2CV, Dyane, original Berlingo).
Model Evolution
Berlingo I To Ii:
The Berlingo II (B9) represented a significant redesign from the first generation, offering a more modern platform, improved styling, and enhanced features.
Platform Sharing:
The B9 platform is shared with the Peugeot Partner Tepee (MPV) and Peugeot Partner (Van), reflecting PSA Group's strategy.
Production
Production Period:
The Berlingo II was produced from 2008 to 2018 (before the introduction of the third generation).
Production Locations
Manufacturing Sites:
Primary production was at the PSA plant in Vigo, Spain.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Berlingo van has historically received numerous 'Van of the Year' awards in various European markets, though specific awards for the 2010 model year would need to be researched.
Ratings
Practicality Awards:
Consistently praised for its practicality and value for money in automotive reviews.
Certifications
Emissions Certification:
Certified to meet Euro 4 emissions standards for the 2010 model year.
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