2015 Citroen Berlingo II Service and Repair Manual
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🏷️ Basic Information Identification Make: Citroen Model: Berlingo II Year: 2015 Codes Platform Code: B9 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle Competitive Analysis Competitors 2015: Ford Focus C-Max, Volkswagen Touran, Renault Scénic, Peugeot Partner Tepee, Fiat Doblò. Key Features Body Styles: Available in standard and long wheelbase (XL) versions. Practical, spacious, and versatile interior with sliding rear doors. Design Philosophy: Functional design prioritizing practicality, cabin space, and modularity for families and light commercial use. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Pages: Detailed page count not specified, but typically 1000+ pages for comprehensive service manuals. Manual Type Type: Service and Repair Manual Language Language: English (assumed, typical for major automotive repair manuals) Format Format: Digital (PDF likely, though physical copies may also exist) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belts/chains), valve train, lubrication system, cooling system, fuel injection systems (petrol and diesel), exhaust systems. Engine Management: ECU diagnostics, sensor readings, actuator control, emissions control, ignition systems, starting and charging systems. Transmission Manual: Clutch, gearbox internals, synchronizers, shift mechanisms, final drive, service and overhaul procedures. Transmission Automatic: Automatic transmission operation, hydraulic control, torque converter, electronic control unit, service, overhaul, and fluid specifications. Drivetrain: Front-wheel drive systems, drive shafts, CV joints, differentials. Suspension: Front suspension (McPherson struts), rear suspension (torsion beam or independent), springs, shock absorbers, anti-roll bars, wheel bearings, alignment procedures. Steering: Power steering system (hydraulic or electric), steering rack, column, linkage, troubleshooting. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures, caliper and disc replacement. Electrical System: Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body shell construction, doors, windows, tailgate, bumpers, interior trim, soundproofing, rust prevention, paint repair. Heating Ventilation And Air Conditioning HVAC: HVAC system operation, refrigerant types, compressor, condenser, evaporator, blower motor, climate control unit, diagnosis and repair. Comfort And Convenience: Power windows, central locking, remote keyless entry, mirrors, seats, audio systems, navigation systems. Safety Systems: Airbags, seatbelts, pre-tensioners, ABS, ESP (Electronic Stability Program), parking sensors, tire pressure monitoring system (TPMS). Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-ups, tire rotation. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides. Component Replacement: Detailed instructions for replacing major and minor components, including engine parts, transmission, brakes, suspension, steering, electrical components, and body panels. Rebuilding Overhaul: Instructions for complete overhaul and rebuilding of engines, transmissions, and other major mechanical assemblies. Calibration Adjustment: Procedures for calibrating and adjusting various systems, such as throttle body, steering angle sensor, and suspension components. Electrical Component Testing: Testing procedures for sensors, actuators, motors, and control modules using multimeters and diagnostic tools. Wiring Diagram Interpretation: Detailed wiring diagrams for all vehicle systems, with explanations of circuit functions and component locations. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs. Target Audience: Professional technicians, DIY enthusiasts with mechanical aptitude. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for readability and searchability. Print Quality Print Readability: High-resolution diagrams and clear text for easy reading and printing. Binding Type Physical Binding: N/A (assuming digital format for this product) Paper Type Physical Paper: N/A (assuming digital format for this product) ⚙️ Engine Specifications Primary Engine Petrol Engine Code Common Petrol: 1.6 VTi (EC5) - e.g., 5FS Displacement Petrol: 1587 cc Horsepower Petrol: Approximately 120 PS (118 bhp; 88 kW) Torque Petrol: Around 160 Nm (118 lb-ft) Primary Engine Diesel Engine Code Common Diesel: 1.6 HDi (DV6) - e.g., 9HX, 9HP, 9HR Displacement Diesel: 1560 cc Horsepower Diesel: Common variants: 75 PS (74 bhp; 55 kW) and 90 PS (89 bhp; 66 kW) (BlueHDi versions may have slightly different outputs) Torque Diesel: Approximately 180-240 Nm (133-177 lb-ft), depending on variant. Fuel System Petrol Injection Type: Multi-point fuel injection (MPI) Diesel Injection Type: Common Rail Direct Injection (CRDi) Emission Standards Euro Standard: Euro 5 compliant (likely for 2015 models, BlueHDi may be Euro 6). 🔧 Transmission Standard Transmission Type Standard: 5-speed manual Optional Transmission Type Optional: 6-speed manual (on some higher power variants), 6-speed EGS (Electronic Gearbox System) / ETG (Easy-Shift) automated manual transmission. Features Drive Type: Front-wheel drive (FWD) 📐 Dimensions Exterior Standard Wheelbase Length: Approx. 4,380 mm Width: Approx. 1,810 mm (excluding mirrors) Height: Approx. 1,800 mm Exterior Long Wheelbase Length Xl: Approx. 4,600 mm Interior Seating Capacity: 5 seats standard, optional 7 seats in some configurations. Cargo Luggage Capacity Min Litres: Approx. 505 liters (standard wheelbase, 5-seater configuration) Luggage Capacity Max Litres: Up to approx. 3,000 liters...
Step-by-step diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides.
Component Replacement:
Detailed instructions for replacing major and minor components, including engine parts, transmission, brakes, suspension, steering, electrical components, and body panels.
Rebuilding Overhaul:
Instructions for complete overhaul and rebuilding of engines, transmissions, and other major mechanical assemblies.
Calibration Adjustment:
Procedures for calibrating and adjusting various systems, such as throttle body, steering angle sensor, and suspension components.
Electrical Component Testing:
Testing procedures for sensors, actuators, motors, and control modules using multimeters and diagnostic tools.
Wiring Diagram Interpretation:
Detailed wiring diagrams for all vehicle systems, with explanations of circuit functions and component locations.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs.
Target Audience:
Professional technicians, DIY enthusiasts with mechanical aptitude.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for readability and searchability.
Print Quality
Print Readability:
High-resolution diagrams and clear text for easy reading and printing.
Binding Type
Physical Binding:
N/A (assuming digital format for this product)
Paper Type
Physical Paper:
N/A (assuming digital format for this product)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code Common Petrol:
1.6 VTi (EC5) - e.g., 5FS
Displacement Petrol:
1587 cc
Horsepower Petrol:
Approximately 120 PS (118 bhp; 88 kW)
Torque Petrol:
Around 160 Nm (118 lb-ft)
Primary Engine Diesel
Engine Code Common Diesel:
1.6 HDi (DV6) - e.g., 9HX, 9HP, 9HR
Displacement Diesel:
1560 cc
Horsepower Diesel:
Common variants: 75 PS (74 bhp; 55 kW) and 90 PS (89 bhp; 66 kW) (BlueHDi versions may have slightly different outputs)
Torque Diesel:
Approximately 180-240 Nm (133-177 lb-ft), depending on variant.
Fuel System
Petrol Injection Type:
Multi-point fuel injection (MPI)
Diesel Injection Type:
Common Rail Direct Injection (CRDi)
Emission Standards
Euro Standard:
Euro 5 compliant (likely for 2015 models, BlueHDi may be Euro 6).
🔧 Transmission
Standard Transmission
Type Standard:
5-speed manual
Optional Transmission
Type Optional:
6-speed manual (on some higher power variants), 6-speed EGS (Electronic Gearbox System) / ETG (Easy-Shift) automated manual transmission.
Features
Drive Type:
Front-wheel drive (FWD)
📐 Dimensions
Exterior Standard Wheelbase
Length:
Approx. 4,380 mm
Width:
Approx. 1,810 mm (excluding mirrors)
Height:
Approx. 1,800 mm
Exterior Long Wheelbase
Length Xl:
Approx. 4,600 mm
Interior
Seating Capacity:
5 seats standard, optional 7 seats in some configurations.
Up to approx. 3,000 liters with rear seats folded and removed.
Weights
Gross Vehicle Weight:
Varies by engine and configuration, typically around 2,000 - 2,200 kg.
Towing Capacity:
Varies, typically around 1,100 - 1,500 kg (braked).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for 2010 model, likely similar for 2015 updates).
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional or standard on higher trims - Electronic Stability Program
Traction Control:
ASR (Anti-Slip Regulation) often integrated with ESP.
Hill Start Assist:
Available on some models.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, curtain airbags.
Seat Belts:
3-point seat belts with pre-tensioners and force limiters.
Child Seat Anchors:
ISOFIX mountings for child safety seats.
💡 Technology Features
Infotainment
System Offered:
Citroen's eMyWay or Connect system, often featuring a 7-inch touchscreen, Radio CD/MP3, Bluetooth, USB connectivity, and optional satellite navigation.
Driver Assistance
Parking Aids:
Rear parking sensors commonly available, front sensors on higher trims. Some models may feature a reversing camera.
Connectivity
Bluetooth:
Standard on most models for hands-free calls and audio streaming.
Climate Control
System Type:
Manual air conditioning or automatic dual-zone climate control on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 12 months, whichever comes first. Check manual for specific oil specification.
Oil Change Interval Diesel:
Typically 20,000 km or 12 months, whichever comes first. Diesel Particulate Filter (DPF) regeneration and oil quality are critical. Check manual for specific oil specification.
Timing Belt Replacement:
For 1.6 HDi engines, typically every 10 years or 240,000 km (refer to specific variant and manual). For 1.6 VTi, often a timing chain which is generally maintenance-free but requires inspection.
Fluid Specifications
Engine Oil Petrol:
Likely PSA B71 2302 or ACEA A3/B4, API SN, viscosity 0W-30 or 5W-30. Consult manual for precise specification.
Engine Oil Diesel:
Likely PSA B71 2290 (Low SAPS for DPF), ACEA C2, viscosity 0W-30. Consult manual for precise specification.
Coolant:
Ethylene glycol based coolant, typically PSA specification (e.g., GPSA X 10w50).
Brake Fluid:
DOT 4.
Transmission Fluid Manual:
GL-4 specification gear oil, viscosity 75W-80 or 75W-90. Consult manual for precise type.
Transmission Fluid Automatic Egs:
Specialized fluid for automated manual transmissions. Consult manual for specific type and quantity.
Known Issues
Diesel Dpf Clogging:
Diesel Particulate Filter (DPF) issues can arise from short journeys and incomplete regenerations, especially on 1.6 HDi engines. Requires regular highway driving or manual regeneration if possible.
Hdi Injector Problems:
Early 1.6 HDi engines were susceptible to injector failure or issues with the high-pressure fuel pump.
Egs Transmission Jerky:
The EGS automated manual transmission can be jerky in operation and prone to clutch wear or actuator faults.
Suspension Wear:
Common wear items include front suspension bushes, ball joints, and rear shock absorbers, especially with heavy use.
Electrical Gremlins:
While generally reliable, some owners report minor electrical issues like sensor faults or intermittent warnings.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroen has a long history of producing innovative and practical vehicles, with a particular strength in commercial vehicles and family-oriented MPVs.
Model Evolution
Berlingo Generation Ii Launch:
The Berlingo II (platform code B9) was launched in 2008 as a successor to the original Berlingo, offering a more modern design and improved features.
2015 Facelift:
The 2015 model year likely incorporates updates from the 2012 facelift, which included revised styling (e.g., grille, headlights), updated interior trims, and potentially new engine options (like BlueHDi).
Production
Manufacturing Locations:
Primarily manufactured at PSA Peugeot Citroën plants, notably in Vigo, Spain.
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The original Berlingo was highly successful and often praised for its practicality and value for money in its segment. The second generation continued this reputation.
Ratings
Practicality Reviews:
Consistently rated highly by automotive journalists for its spacious interior, flexible seating, and ease of use as a family car or versatile load carrier.
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