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CITROEN C4 1.4i 16V 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Model Variant: 1.4i 16V Year: 2004 Codes Engine Code: ET3J4 👋 Introduction Market Position Segment: Compact family car Competitive Analysis Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane Key Features Design Philosophy: Distinctive styling, comfortable ride, emphasis on passenger well-being (Citroën's 'créative technologie') Manual Benefit: Empowers owners and technicians with in-depth knowledge for efficient and accurate repairs, saving time and money 📋 Manual Details Coverage Areas Coverage Scope: Complete vehicle service and repair Page Count Estimated Page Count: Extensive (typical for official service manuals, likely 1000+ pages) Manual Type Type: Official Factory Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, timing belt, pistons, rings, valves, crankshaft, camshafts, lubrication system Engine Management: Fuel injection system (ECU, sensors, injectors), ignition system, emission control systems (catalytic converter, EGR), diagnosis of engine codes Transmission: Manual transmission (gearbox, clutch, linkages), removal and installation, overhaul, fluid specifications Braking System: Front and rear disc brakes, ABS, EBD, brake fluid specifications, caliper overhaul, pad and rotor replacement, bleeding procedures Suspension: Front MacPherson struts, rear torsion beam axle, shock absorber replacement, spring replacement, wheel alignment specifications Steering: Power assisted steering system, steering rack, pump, fluid specifications, diagnosis Electrical System: Battery, charging system (alternator, starter motor), lighting system, horns, power windows, central locking, body control modules (BCM) Cooling System: Radiator, coolant pump, thermostat, hoses, fan, coolant specifications, flushing and filling procedures Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel pressure regulator HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant, system diagnosis Body And Chassis: Body panels, doors, hinges, latches, interior trim, glass replacement, chassis components Wiring Schematics: Comprehensive electrical wiring diagrams for all systems Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, tire rotations Troubleshooting Diagnosis: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation Major Repairs: Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement Component Replacement: Detailed instructions for replacing virtually every component on the vehicle Specifications Torque Settings: Precise torque specifications for all fasteners and assemblies Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagrams Illustrations: Abundant clear diagrams, exploded views, and step-by-step illustrations Data Tables: Comprehensive technical data tables, including specifications, tolerances, and capacities 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Full printable, allowing users to print specific pages or sections Zoom Capabilities: High zoom capability for detailed viewing of diagrams and text Binding Type Binding: Digital (PDF format, not a physical book) Paper Type Digital Media: Digital file accessible via PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 4-Cylinder Petrol Displacement: 1360 cc Valvetrain: DOHC (Double Overhead Camshafts), 4 valves per cylinder (16 valves total) Bore X Stroke: 77.0 mm x 73.1 mm (typical for ET3J4) Performance Horsepower: Approx. 88-90 PS (65-66 kW) at 5250-5750 rpm Torque: Approx. 133-135 Nm (98-99 lb-ft) at 3250-3750 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane rating typically 95 RON or higher) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type Optional: Not specified for this engine variant in the product description, but likely a manual was standard. Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door variants exist for C4 range) Length: Approx. 4273 mm (for 5-door hatchback) Width: Approx. 1773 mm Height: Approx. 1488 mm Weights Curb Weight: Approx. 1200-1250 kg Gross Vehicle Weight: Typically around 1700-1750 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the Citroën C4, 2005 assessment) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (ESP), often available on higher trims or as an option Passive Features Airbags: Multiple airbags (front, side, curtain airbags depending on trim level) Seatbelts: Pre-tensioned seatbelts with load limiters Body Structure: High-strength steel safety cage 💡 Technology Features Infotainment Audio System: Standard CD player with radio, auxiliary input may be available on some trims. Display: Central digital display for audio, climate, and trip information. Driver Assistance Cruise Control: Optional cruise control and speed limiter functionality. Connectivity Bluetooth: Rare for this year and engine, but possible as an aftermarket or high-trim option. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km or 12 months, whichever comes first (depending on driving conditions and oil specification). Timing Belt Replacement: Recommended every 120,000 km or 6 years, whichever comes first. Critical component. Spark Plug Replacement: Typically at 60,000 km for standard plugs, or longer for iridium plugs. Fluid Specifications Engine Oil Specification: Likely Total Quartz 9000 5W-30 or equivalent meeting PSA B71 2290 specification (low SAPS). Coolant Specification: Antifreeze/Coolant (Ethyl glycol based) meeting PSA S71 2100 (or equivalent green type)....
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CITROEN C4 1.4i 16V 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Model Variant:
1.4i 16V
Year:
2004
Codes
Engine Code:
ET3J4
👋 Introduction
Market Position
Segment:
Compact family car
Competitive Analysis
Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Key Features
Design Philosophy:
Distinctive styling, comfortable ride, emphasis on passenger well-being (Citroën's 'créative technologie')
Manual Benefit:
Empowers owners and technicians with in-depth knowledge for efficient and accurate repairs, saving time and money
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete vehicle service and repair
Page Count
Estimated Page Count:
Extensive (typical for official service manuals, likely 1000+ pages)
Manual Type
Type:
Official Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, timing belt, pistons, rings, valves, crankshaft, camshafts, lubrication system
Engine Management:
Fuel injection system (ECU, sensors, injectors), ignition system, emission control systems (catalytic converter, EGR), diagnosis of engine codes
Transmission:
Manual transmission (gearbox, clutch, linkages), removal and installation, overhaul, fluid specifications
Braking System:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, caliper overhaul, pad and rotor replacement, bleeding procedures
Suspension:
Front MacPherson struts, rear torsion beam axle, shock absorber replacement, spring replacement, wheel alignment specifications
Steering:
Power assisted steering system, steering rack, pump, fluid specifications, diagnosis
Electrical System:
Battery, charging system (alternator, starter motor), lighting system, horns, power windows, central locking, body control modules (BCM)
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan, coolant specifications, flushing and filling procedures
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel pressure regulator
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant, system diagnosis
Body And Chassis:
Body panels, doors, hinges, latches, interior trim, glass replacement, chassis components
Wiring Schematics:
Comprehensive electrical wiring diagrams for all systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, tire rotations
Troubleshooting Diagnosis:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation
Major Repairs:
Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement
Component Replacement:
Detailed instructions for replacing virtually every component on the vehicle
Specifications Torque Settings:
Precise torque specifications for all fasteners and assemblies
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagrams Illustrations:
Abundant clear diagrams, exploded views, and step-by-step illustrations
Data Tables:
Comprehensive technical data tables, including specifications, tolerances, and capacities
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Full printable, allowing users to print specific pages or sections
Zoom Capabilities:
High zoom capability for detailed viewing of diagrams and text
Binding Type
Binding:
Digital (PDF format, not a physical book)
Paper Type
Digital Media:
Digital file accessible via PDF reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 4-Cylinder Petrol
Displacement:
1360 cc
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder (16 valves total)
Bore X Stroke:
77.0 mm x 73.1 mm (typical for ET3J4)
Performance
Horsepower:
Approx. 88-90 PS (65-66 kW) at 5250-5750 rpm
Torque:
Approx. 133-135 Nm (98-99 lb-ft) at 3250-3750 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON or higher)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
Not specified for this engine variant in the product description, but likely a manual was standard.
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door variants exist for C4 range)
Length:
Approx. 4273 mm (for 5-door hatchback)
Width:
Approx. 1773 mm
Height:
Approx. 1488 mm
Weights
Curb Weight:
Approx. 1200-1250 kg
Gross Vehicle Weight:
Typically around 1700-1750 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the Citroën C4, 2005 assessment)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP), often available on higher trims or as an option
Passive Features
Airbags:
Multiple airbags (front, side, curtain airbags depending on trim level)
Seatbelts:
Pre-tensioned seatbelts with load limiters
Body Structure:
High-strength steel safety cage
💡 Technology Features
Infotainment
Audio System:
Standard CD player with radio, auxiliary input may be available on some trims.
Display:
Central digital display for audio, climate, and trip information.
Driver Assistance
Cruise Control:
Optional cruise control and speed limiter functionality.
Connectivity
Bluetooth:
Rare for this year and engine, but possible as an aftermarket or high-trim option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km or 12 months, whichever comes first (depending on driving conditions and oil specification).
Timing Belt Replacement:
Recommended every 120,000 km or 6 years, whichever comes first. Critical component.
Spark Plug Replacement:
Typically at 60,000 km for standard plugs, or longer for iridium plugs.
Fluid Specifications
Engine Oil Specification:
Likely Total Quartz 9000 5W-30 or equivalent meeting PSA B71 2290 specification (low SAPS).
Coolant Specification:
Antifreeze/Coolant (Ethyl glycol based) meeting PSA S71 2100 (or equivalent green type).
Brake Fluid Specification:
DOT 4
Transmission Fluid Type:
Manual transmission fluid, typically API GL-4, viscosity 75W-80 or 75W-90 (check specific manual for exact specification).
Known Issues
Common Issues 1:
Timing belt failure (if not replaced on schedule) leading to catastrophic engine damage.
Common Issues 2:
Electrical gremlins and sensor failures are relatively common in French cars of this era.
Common Issues 3:
Exhaust system corrosion, particularly the catalytic converter and silencers.
Common Issues 4:
Wear on suspension components like ball joints and control arm bushings.
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën, a French automobile manufacturer known for innovation and comfort.
Model Evolution
Generation:
First generation Citroën C4 (2004-2010)
Platform:
Based on PSA Group's PF2 platform, shared with other models like Peugeot 307.
Production
Production Location:
Primarily manufactured in France (e.g., Aulnay-sous-Bois) and the United Kingdom (Ryton until closure).
🏆 Awards & Recognition
Recognitions
Euro Ncap Rating Award:
Achieved a 5-star safety rating from Euro NCAP in 2005, highlighting its structural integrity and occupant protection.
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