CITROEN Evasion 2.2i 16V 2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine Variant: 2.2i 16V Codes Chassis Code: Type 2 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Competitive Analysis Competitors: Peugeot 806, Fiat Ulysse, Lancia Zeta, Volkswagen Sharan, Ford Galaxy, SEAT Alhambra. Key Features Vehicle Platform: Shared platform with PSA Group (Peugeot/Citroën) and Fiat Group. Target Audience: Families, those requiring flexible seating and cargo space. 📋 Manual Details Coverage Areas Market Focus: Global (primarily European market) Page Count Estimated Pages: Hundreds (specific number not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication system, cooling system, fuel system (injection), exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and wiring diagrams. Transmission: Manual and automatic transmission repair, clutch, gearbox, differentials, driveshafts, fluid specifications, and procedures. Chassis And Suspension: Front suspension, rear suspension, shock absorbers, springs, steering system, wheel alignment specifications. Brakes: Brake system overhaul (front and rear disc brakes), ABS system, brake fluid specifications, hydraulic lines, and troubleshooting. Electrical Systems: Complete vehicle electrical system, battery, lighting, instruments, power windows, central locking, wipers, horn, fuse box diagrams, and wiring schematics. Bodywork And Interior: Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, seating, HVAC system (heating, ventilation, and air conditioning). Diagnostic Troubleshooting: Fault finding procedures, diagnostic trouble codes (DTCs) interpretation, common problems and solutions. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and top-ups, lubrication points. Repair: Step-by-step repair instructions for all major components and systems, including detailed disassembly and reassembly procedures. Diagnostics: Troubleshooting guides for common symptoms, diagnostic flowcharts, and electronic system diagnostics. Technical Specifications: Torque values, clearances, fluid capacities, electrical resistance, pressure readings, and measurement specifications. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Readability: High-quality diagrams and easy-to-read text sections. Print Quality Printability: Full Printable Zoom Capabilities: YES (Zoom IN/OUT) Binding Type Binding: Digital (Downloadable PDF) Paper Type Format Comparison: Equivalent to official factory manual (paper or digital). ⚙️ Engine Specifications Primary Engine Engine Code: EW10J4 (common for 2.0i 16V, likely similar family for 2.2i) Displacement: 2.2 Liters (approx. 2179 cc) Cylinders: 4 Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Aspiration: Naturally Aspirated Performance Horsepower: Approx. 136-150 PS (depending on specific market tune) Torque: Approx. 200-210 Nm (depending on specific market tune) Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (RON 95 recommended) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4 - often found in PSA vehicles of this era) Features Clutch: Hydraulically operated single dry plate clutch (manual) 📐 Dimensions Exterior Length: Approx. 4450 mm Width: Approx. 1830 mm Height: Approx. 1710 mm Interior Seating Capacity: 7 seats (2-3-2 configuration, often with sliding and removable middle row seats) Cargo Luggage Volume: Highly variable depending on seat configuration, typically between 150-1900 liters. Weights Curb Weight: Approx. 1550 - 1700 kg (depending on transmission and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 3 stars (for the original model launch, updates may vary) Active Features ABS: Standard (Anti-lock Braking System) Esp: Optional or standard on higher trims (Electronic Stability Program) Passive Features Airbags: Driver, front passenger airbags. Optional side airbags. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants, ISOFIX child seat anchors. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel mounted controls. Driver Assistance Cruise Control: Optional on higher trims. Connectivity Auxiliary Input: Rare in 2002 models, aftermarket solutions usually required. 🔧 Maintenance Service Intervals Oil Change: Every 20,000 km or 1 year (whichever comes first), using synthetic oil. Timing Belt: Every 120,000 km or 10 years (whichever comes first). Crucial to adhere to this interval. Spark Plugs: Replace every 60,000 km or 4 years. Fluid Specifications Engine Oil: ACEA A3/B3 or A3/B4, API SL/CF, Viscosity: 5W-40 or 10W-40 (check manual for specific recommendations). Coolant: Glaceol RX Type D (or equivalent long-life coolant concentrate, typically pink/orange). Brake Fluid: DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-80 Transmission Fluid Auto: Specific ATF for AL4 transmission (e.g., LT 71141 or equivalent). Known Issues Electrical Gremlins: Common for this era of PSA vehicles; intermittent faults with body control modules, sensors, and wiring can occur. Timing Belt Failure: Critical to replace at intervals; failure can lead to catastrophic engine damage (non-interference engines are less prone, but still require maintenance). Suspension Wear: Front suspension components (bushings, ball joints) can wear, leading to knocking noises and alignment issues. HVAC System: Potential issues with blower motor resistors, AC compressor failures, and refrigerant leaks. Automatic Transmission Issues: AL4 automatic transmission can be sensitive to...
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Readability:
High-quality diagrams and easy-to-read text sections.
Print Quality
Printability:
Full Printable
Zoom Capabilities:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Format Comparison:
Equivalent to official factory manual (paper or digital).
⚙️ Engine Specifications
Primary Engine
Engine Code:
EW10J4 (common for 2.0i 16V, likely similar family for 2.2i)
Displacement:
2.2 Liters (approx. 2179 cc)
Cylinders:
4
Valvetrain:
DOHC (Double Overhead Camshaft), 16 Valves
Aspiration:
Naturally Aspirated
Performance
Horsepower:
Approx. 136-150 PS (depending on specific market tune)
Torque:
Approx. 200-210 Nm (depending on specific market tune)
Fuel System
Fuel Injection:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (AL4 - often found in PSA vehicles of this era)
Features
Clutch:
Hydraulically operated single dry plate clutch (manual)
📐 Dimensions
Exterior
Length:
Approx. 4450 mm
Width:
Approx. 1830 mm
Height:
Approx. 1710 mm
Interior
Seating Capacity:
7 seats (2-3-2 configuration, often with sliding and removable middle row seats)
Cargo
Luggage Volume:
Highly variable depending on seat configuration, typically between 150-1900 liters.
Weights
Curb Weight:
Approx. 1550 - 1700 kg (depending on transmission and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 stars (for the original model launch, updates may vary)
Active Features
ABS:
Standard (Anti-lock Braking System)
Esp:
Optional or standard on higher trims (Electronic Stability Program)
Passive Features
Airbags:
Driver, front passenger airbags. Optional side airbags.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with steering wheel mounted controls.
Driver Assistance
Cruise Control:
Optional on higher trims.
Connectivity
Auxiliary Input:
Rare in 2002 models, aftermarket solutions usually required.
🔧 Maintenance
Service Intervals
Oil Change:
Every 20,000 km or 1 year (whichever comes first), using synthetic oil.
Timing Belt:
Every 120,000 km or 10 years (whichever comes first). Crucial to adhere to this interval.
Spark Plugs:
Replace every 60,000 km or 4 years.
Fluid Specifications
Engine Oil:
ACEA A3/B3 or A3/B4, API SL/CF, Viscosity: 5W-40 or 10W-40 (check manual for specific recommendations).
Coolant:
Glaceol RX Type D (or equivalent long-life coolant concentrate, typically pink/orange).
Brake Fluid:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80
Transmission Fluid Auto:
Specific ATF for AL4 transmission (e.g., LT 71141 or equivalent).
Known Issues
Electrical Gremlins:
Common for this era of PSA vehicles; intermittent faults with body control modules, sensors, and wiring can occur.
Timing Belt Failure:
Critical to replace at intervals; failure can lead to catastrophic engine damage (non-interference engines are less prone, but still require maintenance).
Suspension Wear:
Front suspension components (bushings, ball joints) can wear, leading to knocking noises and alignment issues.
HVAC System:
Potential issues with blower motor resistors, AC compressor failures, and refrigerant leaks.
Automatic Transmission Issues:
AL4 automatic transmission can be sensitive to fluid condition and prone to solenoid issues or overheating if not maintained.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën known for innovative design and comfortable ride (e.g., hydropneumatic suspension, although not present in Evasion).
Model Evolution
Generation:
First Generation (Type 1 and Type 2 revisions).
Production
Production Years:
1994 - 2002
Manufacturing Location:
Sevelnord plant, Hordain, France (shared production facility).
🏆 Awards & Recognition
Recognitions
Design Awards:
While not specifically awarded in its class, the Evasion contributed to Citroën's reputation for design and practicality in the MPV segment.
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