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Citroen Jumpy 2.0i 16V Petrol 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Jumpy Year: 2004 Engine Type: Petrol Engine Designation: 2.0i 16V Product Type: Service Repair Workshop Manual Codes Citroen Platform Code: X7 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly, saving time and money on repairs. Key Features Content Quality: Same manual used in local service/repair shops, complete and intact with no missing or corrupt parts. Accessibility: Instant access via download, no shipping fees or waiting for delivery. 📋 Manual Details Coverage Areas Primary Coverage: Citroën Jumpy 2.0i 16V Petrol 2004 Models Additional Coverage: All Models/Engines/Trim/Transmissions Types for the specified year and engine Page Count Estimated Page Count: Comprehensive (exact number not provided, but described as 'complete' and 'intact') Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System and Throttle Body, Cooling and Lubrication System Chassis: Chassis components, Suspension, Steering, Brakes Electrical: Electrical System, Wiring Diagrams General Info: General Information, Servicing Information Emissions: Emission Control Information Procedures Included Maintenance: Periodic Maintenance, Routine Servicing Repair: Step-by-step repair instructions, Complete disassembly and reassembly procedures Troubleshooting: Troubleshooting guidance for common issues Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and repairs. Diagrams: Top quality diagrams, highly detailed exploded pictures 📊 Manual Specifications File Format Quality: High-resolution PDF, readable and easy to navigate Print Quality Printable: Printable without any restriction Binding Type Binding: Digital Download (No physical binding) Paper Type Paper: Digital (No physical paper type) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: EW10J4 (likely, common for 2.0i 16V petrol PSA engines of that era) Engine Configuration: Inline 4-cylinder Displacement: 1997 cc (2.0 Liters) Valvetrain: DOHC, 4 valves per cylinder Bore X Stroke: 85 mm x 88 mm (typical for EW10J4) Compression Ratio: 10.5:1 (typical for EW10J4) Performance Horsepower: Approx. 136 hp (100 kW) @ 6000 rpm (typical for EW10J4) Torque: Approx. 192 Nm (142 lb-ft) @ 4100 rpm (typical for EW10J4) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (RON 95 recommended) Throttle Body: Electronic Throttle Control (ETC) or Cable-actuated (depending on exact model year and specific sub-variant within 2004). Cooling System Coolant Type: Ethylene Glycol based coolant (PSA specification, typically pink or red) Lubrication System Oil Grade: Typically 5W-40 or 0W-40 meeting PSA B71 2296 specification Oil Capacity: Approx. 5.5 Liters (including filter) 🔧 Transmission Standard Type: 5-speed Manual Transmission (ML5C or similar) Optional Type: 4-speed Automatic Transmission (AL4, often branded as 'Proactive') Features Manual Fluid Type: GL-4 Gear Oil (e.g., PSA B71 2309 specification, typically SAE 75W-80) Automatic Fluid Type: ATF LT 71141 (or equivalent like Mobil ATF LT 71141) 📐 Dimensions Exterior Vehicle Type: Compact MPV / Panel Van Wheelbase: Approx. 2824 mm (Standard wheelbase) Length: Approx. 4213 mm (Standard length) Width: Approx. 1811 mm (Excluding mirrors) Height: Approx. 1899 mm (Standard roof height) Weights Gross Vehicle Weight: Varies by configuration, typically around 2200-2400 kg Curb Weight: Varies by configuration, typically around 1500-1700 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4-star (for passenger variants, specific rating for 2004 may vary) Active Features ABS: Standard on most models Esp Asr: Optional or standard on higher trims Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with steering wheel controls Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Bluetooth: Rare for 2004, typically an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 1 year, whichever comes first (typical for petrol models, check manual for exact) Timing Belt Replacement: Every 90,000 km or 5 years (critical for EW10J4 engine) Fluid Specifications Brake Fluid Type: DOT 4 Coolant Capacity: Approx. 7.5 Liters Known Issues Common Faults: Potential issues with the AL4 automatic transmission (especially hydraulic block), EGR valve clogging (on diesel variants, less common on petrol), suspension components wear, and minor electrical gremlins. Engine Specific: Carbon build-up on intake valves due to direct injection (if applicable, although this engine is likely port injected), ignition coil failure. 📚 Vehicle History Brand Heritage Citroen Legacy: Citroën is renowned for its innovation in suspension systems and unique design philosophies. Model Evolution Generation: First Generation (1994-2007) Platform Sharing: Shared platform and components with Peugeot 806, Fiat Ulysse, and Lancia Zeta (as part of the Eurovan project). Production Manufacturing Location: Italy (Sevel Sud plant, often associated with Fiat and Peugeot) 🏆 Awards & Recognition Recognitions Industry Awards: While not specifically award-winning, the Eurovan platform (which the Jumpy is part of) was a significant development in the European MPV market at the time.
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Stichworte: 2004 Car Cars Citroen Jumpy
Citroen Jumpy 2.0i 16V Petrol 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Jumpy
Year:
2004
Engine Type:
Petrol
Engine Designation:
2.0i 16V
Product Type:
Service Repair Workshop Manual
Codes
Citroen Platform Code:
X7
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly, saving time and money on repairs.
Key Features
Content Quality:
Same manual used in local service/repair shops, complete and intact with no missing or corrupt parts.
Accessibility:
Instant access via download, no shipping fees or waiting for delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Citroën Jumpy 2.0i 16V Petrol 2004 Models
Additional Coverage:
All Models/Engines/Trim/Transmissions Types for the specified year and engine
Page Count
Estimated Page Count:
Comprehensive (exact number not provided, but described as 'complete' and 'intact')
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System and Throttle Body, Cooling and Lubrication System
Chassis:
Chassis components, Suspension, Steering, Brakes
Electrical:
Electrical System, Wiring Diagrams
General Info:
General Information, Servicing Information
Emissions:
Emission Control Information
Procedures Included
Maintenance:
Periodic Maintenance, Routine Servicing
Repair:
Step-by-step repair instructions, Complete disassembly and reassembly procedures
Troubleshooting:
Troubleshooting guidance for common issues
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and repairs.
Diagrams:
Top quality diagrams, highly detailed exploded pictures
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, readable and easy to navigate
Print Quality
Printable:
Printable without any restriction
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper:
Digital (No physical paper type)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
EW10J4 (likely, common for 2.0i 16V petrol PSA engines of that era)
Engine Configuration:
Inline 4-cylinder
Displacement:
1997 cc (2.0 Liters)
Valvetrain:
DOHC, 4 valves per cylinder
Bore X Stroke:
85 mm x 88 mm (typical for EW10J4)
Compression Ratio:
10.5:1 (typical for EW10J4)
Performance
Horsepower:
Approx. 136 hp (100 kW) @ 6000 rpm (typical for EW10J4)
Torque:
Approx. 192 Nm (142 lb-ft) @ 4100 rpm (typical for EW10J4)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Throttle Body:
Electronic Throttle Control (ETC) or Cable-actuated (depending on exact model year and specific sub-variant within 2004).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (PSA specification, typically pink or red)
Lubrication System
Oil Grade:
Typically 5W-40 or 0W-40 meeting PSA B71 2296 specification
Oil Capacity:
Approx. 5.5 Liters (including filter)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (ML5C or similar)
Optional
Type:
4-speed Automatic Transmission (AL4, often branded as 'Proactive')
Features
Manual Fluid Type:
GL-4 Gear Oil (e.g., PSA B71 2309 specification, typically SAE 75W-80)
Automatic Fluid Type:
ATF LT 71141 (or equivalent like Mobil ATF LT 71141)
📐 Dimensions
Exterior
Vehicle Type:
Compact MPV / Panel Van
Wheelbase:
Approx. 2824 mm (Standard wheelbase)
Length:
Approx. 4213 mm (Standard length)
Width:
Approx. 1811 mm (Excluding mirrors)
Height:
Approx. 1899 mm (Standard roof height)
Weights
Gross Vehicle Weight:
Varies by configuration, typically around 2200-2400 kg
Curb Weight:
Varies by configuration, typically around 1500-1700 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4-star (for passenger variants, specific rating for 2004 may vary)
Active Features
ABS:
Standard on most models
Esp Asr:
Optional or standard on higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with steering wheel controls
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Bluetooth:
Rare for 2004, typically an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (typical for petrol models, check manual for exact)
Timing Belt Replacement:
Every 90,000 km or 5 years (critical for EW10J4 engine)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 7.5 Liters
Known Issues
Common Faults:
Potential issues with the AL4 automatic transmission (especially hydraulic block), EGR valve clogging (on diesel variants, less common on petrol), suspension components wear, and minor electrical gremlins.
Engine Specific:
Carbon build-up on intake valves due to direct injection (if applicable, although this engine is likely port injected), ignition coil failure.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën is renowned for its innovation in suspension systems and unique design philosophies.
Model Evolution
Generation:
First Generation (1994-2007)
Platform Sharing:
Shared platform and components with Peugeot 806, Fiat Ulysse, and Lancia Zeta (as part of the Eurovan project).
Production
Manufacturing Location:
Italy (Sevel Sud plant, often associated with Fiat and Peugeot)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not specifically award-winning, the Eurovan platform (which the Jumpy is part of) was a significant development in the European MPV market at the time.
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