🏷️ Basic Information Identification Make: Claas Model: Ares 547, Ares 557 Codes Series Code: Ares Series 👋 Introduction Market Position Market Segment: Utility Tractor / Agricultural Machinery Key Features Tractor Design: The Claas Ares series are known for their robust construction, comfortable operator stations, and versatility for a range of agricultural tasks, including cultivation, planting, and harvesting. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Page Count: 172 Manual Type Manual Type: Workshop Manual Language Language: English (Assumed, typical for workshop manuals of this nature) Format Format: Digital (Likely PDF, common for scanned workshop manuals) 📖 Manual Coverage Systems Covered Engine Repair: Detailed procedures for engine overhaul, component replacement (pistons, rings, bearings, valves, cylinder head, crankshaft, camshaft), timing systems, cooling system, lubrication system. Fuel System: Inspection, diagnosis, and repair of injection pumps, injectors, fuel filters, fuel lines, fuel tanks, and related sensors. Transmission Repair: Service and overhaul of the gearbox, clutch assembly, powershift components (if applicable), PTO (Power Take-Off) clutch, and hydraulic components related to transmission operation. Hydraulic System: Diagnosis and repair of the main hydraulic pump, auxiliary pumps, hydraulic cylinders (lift arms, steering, etc.), control valves, hydraulic filters, reservoir, and troubleshooting of pressure and flow issues. Electrical System: Wiring diagrams, troubleshooting guides for starting and charging systems, lighting, instrumentation, engine control unit (ECU) diagnostics, sensor testing, and repair of electrical components. Braking System: Service and repair of hydraulic brakes, parking brake, brake adjustments, fluid replacement, and component replacement (calipers, master cylinder, brake discs/drums). Chassis And Suspension: Front axle service, differential service, wheel hub maintenance, and frame inspections. Operator Station: Service of cab climate control (HVAC), seat adjustment mechanisms, control levers, and instrumentation panel. Steering System Steering System Repair: Diagnosis and repair of hydrostatic steering system, steering pump, steering cylinder, steering column, and related components. Procedures Included Routine Maintenance: Oil changes (engine, transmission, hydraulics), filter replacements, greasing points, fluid level checks, cooling system servicing, battery maintenance. Diagnostic Procedures: Troubleshooting charts and flowcharts for common operational issues across all major systems. Major Overhaul: Step-by-step instructions for complete engine rebuilds, transmission overhauls, and hydraulic system component replacement. Component Replacement: Detailed guides for replacing specific parts such as alternators, starters, radiators, water pumps, fuel injectors, clutch plates, PTO shafts, hydraulic pumps, and cylinders. Adjustment Procedures: Proper adjustments for brakes, clutch, PTO engagement, and hydraulic control valves. Torque Specifications: Precise torque values for critical fasteners across engine, transmission, drivetrain, and chassis components. Technical Depth Depth Level: Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, including diagnostics). Diagnostic Tools: Information on identifying diagnostic codes and interpreting sensor data (where applicable for electronically controlled systems). 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (assumed for a professional digital manual). Print Quality Print Quality Recommendation: High-resolution images and clear text for ease of use in a workshop environment. Binding Type Binding Type Recommendation: Spiral-bound or lay-flat binding for use on workbenches (if physically printed). Paper Type Paper Type Recommendation: Durable, laminated paper for resistance to grease and dirt in a workshop setting (if physically printed). ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Perkins (Commonly used in Claas tractors of this era) Engine Model Variant: Likely Perkins 1104 Series (4-cylinder turbocharged diesel) Performance Displacement: Approximately 4.4 Liters (4400 cc) Horsepower Ares 547: Approximately 100-110 HP (Net) Horsepower Ares 557: Approximately 110-120 HP (Net) Torque Peak: Likely in the range of 400-450 Nm, depending on specific engine tune. Fuel System Injection System: Common Rail Injection (Likely electronically controlled). Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: API CG-4 or CH-4, SAE 15W-40 (typical, verify with specific manual section). Emission Standards Emission Compliance: Tier II or Tier III (depending on production year and region). 🔧 Transmission Standard Transmission Type: Claas's proprietary powershift transmission (e.g., Hexashift) with 4 ranges and 6 powershift gears, providing 24 forward and 12 reverse gears. Optional Optional Transmission: Creep speed gear (optional for specialized low-speed applications). Features Transmission Features: Automatic powershift control, clutchless shifting, shuttle lever for forward/reverse. Fluid Specifications Transmission Fluid: Claas "Agriplus" Transmission Fluid or equivalent (e.g., CAT TO-4, John Deere J20C/J20D for hydrostatic components, refer to specific manual for final recommendation). Gear Ratios Gear Ratio Info: Detailed gear ratios for all forward and reverse speeds provided in the manual. 📐 Dimensions Exterior Wheelbase: Approximately 2350 - 2450 mm Length: Approximately 4200 - 4400 mm Width Overall: Approximately 1900 - 2100 mm (depending on tire size) Height To Cab: Approximately 2700 - 2800 mm Weights Operating Weight: Approximately 4500 - 5000 kg (unballasted) Max Gross Weight: Approximately 7500 - 8500 kg (depending on configuration and ballast). Tires Front Tire Size: Commonly 7.50-16 or 11.2 R20 Rear Tire Size: Commonly 13.6 R36 or 16.9 R30 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified cab or frame. Active Features Braking System Safety: Hydraulic...
The Claas Ares series are known for their robust construction, comfortable operator stations, and versatility for a range of agricultural tasks, including cultivation, planting, and harvesting.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Page Count:
172
Manual Type
Manual Type:
Workshop Manual
Language
Language:
English (Assumed, typical for workshop manuals of this nature)
Format
Format:
Digital (Likely PDF, common for scanned workshop manuals)
Inspection, diagnosis, and repair of injection pumps, injectors, fuel filters, fuel lines, fuel tanks, and related sensors.
Transmission Repair:
Service and overhaul of the gearbox, clutch assembly, powershift components (if applicable), PTO (Power Take-Off) clutch, and hydraulic components related to transmission operation.
Hydraulic System:
Diagnosis and repair of the main hydraulic pump, auxiliary pumps, hydraulic cylinders (lift arms, steering, etc.), control valves, hydraulic filters, reservoir, and troubleshooting of pressure and flow issues.
Electrical System:
Wiring diagrams, troubleshooting guides for starting and charging systems, lighting, instrumentation, engine control unit (ECU) diagnostics, sensor testing, and repair of electrical components.
Braking System:
Service and repair of hydraulic brakes, parking brake, brake adjustments, fluid replacement, and component replacement (calipers, master cylinder, brake discs/drums).
Chassis And Suspension:
Front axle service, differential service, wheel hub maintenance, and frame inspections.
Operator Station:
Service of cab climate control (HVAC), seat adjustment mechanisms, control levers, and instrumentation panel.
Steering System
Steering System Repair:
Diagnosis and repair of hydrostatic steering system, steering pump, steering cylinder, steering column, and related components.
Troubleshooting charts and flowcharts for common operational issues across all major systems.
Major Overhaul:
Step-by-step instructions for complete engine rebuilds, transmission overhauls, and hydraulic system component replacement.
Component Replacement:
Detailed guides for replacing specific parts such as alternators, starters, radiators, water pumps, fuel injectors, clutch plates, PTO shafts, hydraulic pumps, and cylinders.
Adjustment Procedures:
Proper adjustments for brakes, clutch, PTO engagement, and hydraulic control valves.
Torque Specifications:
Precise torque values for critical fasteners across engine, transmission, drivetrain, and chassis components.
Technical Depth
Depth Level:
Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, including diagnostics).
Diagnostic Tools:
Information on identifying diagnostic codes and interpreting sensor data (where applicable for electronically controlled systems).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (assumed for a professional digital manual).
Print Quality
Print Quality Recommendation:
High-resolution images and clear text for ease of use in a workshop environment.
Binding Type
Binding Type Recommendation:
Spiral-bound or lay-flat binding for use on workbenches (if physically printed).
Paper Type
Paper Type Recommendation:
Durable, laminated paper for resistance to grease and dirt in a workshop setting (if physically printed).
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Perkins (Commonly used in Claas tractors of this era)
Engine Model Variant:
Likely Perkins 1104 Series (4-cylinder turbocharged diesel)
Performance
Displacement:
Approximately 4.4 Liters (4400 cc)
Horsepower Ares 547:
Approximately 100-110 HP (Net)
Horsepower Ares 557:
Approximately 110-120 HP (Net)
Torque Peak:
Likely in the range of 400-450 Nm, depending on specific engine tune.
Fuel System
Injection System:
Common Rail Injection (Likely electronically controlled).
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Type:
API CG-4 or CH-4, SAE 15W-40 (typical, verify with specific manual section).
Emission Standards
Emission Compliance:
Tier II or Tier III (depending on production year and region).
🔧 Transmission
Standard
Transmission Type:
Claas's proprietary powershift transmission (e.g., Hexashift) with 4 ranges and 6 powershift gears, providing 24 forward and 12 reverse gears.
Optional
Optional Transmission:
Creep speed gear (optional for specialized low-speed applications).
Features
Transmission Features:
Automatic powershift control, clutchless shifting, shuttle lever for forward/reverse.
Fluid Specifications
Transmission Fluid:
Claas "Agriplus" Transmission Fluid or equivalent (e.g., CAT TO-4, John Deere J20C/J20D for hydrostatic components, refer to specific manual for final recommendation).
Gear Ratios
Gear Ratio Info:
Detailed gear ratios for all forward and reverse speeds provided in the manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2350 - 2450 mm
Length:
Approximately 4200 - 4400 mm
Width Overall:
Approximately 1900 - 2100 mm (depending on tire size)
Height To Cab:
Approximately 2700 - 2800 mm
Weights
Operating Weight:
Approximately 4500 - 5000 kg (unballasted)
Max Gross Weight:
Approximately 7500 - 8500 kg (depending on configuration and ballast).
Tires
Front Tire Size:
Commonly 7.50-16 or 11.2 R20
Rear Tire Size:
Commonly 13.6 R36 or 16.9 R30
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified cab or frame.
Active Features
Braking System Safety:
Hydraulic wet disc brakes for reliable stopping power, power-assisted steering.
Basic cabin amenities; typically includes radio, CD player, and speakers (optional).
Driver Assistance
Driver Assistance Features:
Features such as cruise control (electronic engine speed management), powershift controls enhance operator ease and efficiency.
Connectivity
Connectivity Options:
Limited connectivity by modern standards. May include basic lighting controls and power outlets for accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
250-500 hours (typical, verify with manual for exact recommendation).
Fuel Filter Replacement:
500 hours or annually.
Hydraulic Oil Filter Replacement:
1000 hours or annually.
Transmission Oil Change:
1000-1200 hours (typically).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (50% mix with distilled water), e.g., AFNOR R 15-101 Type 1.
Hydraulic Oil Capacity:
Approximately 45-55 Liters (for transmission/hydraulic system, verify).
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump wear, PTO clutch wear, common electrical sensor failures, front axle wear at pivot points.
Transmission Hesitation:
Occasional reports of slow gear engagement or hesitation in powershift gears, often due to low hydraulic pressure or worn solenoids.
Electronic Control Unit:
While generally reliable, ECU issues or sensor failures can lead to performance degradation or diagnostic trouble codes.
📚 Vehicle History
Brand Heritage
Claas Legacy:
Claas is a globally recognized German manufacturer of agricultural machinery, renowned for its combine harvesters, forage harvesters, and tractors. Founded in 1913, the company has a long history of innovation and quality.
Model Evolution
Ares Series Introduction:
The Ares series was introduced in the early 2000s as a versatile utility tractor range, designed to bridge the gap between smaller utility tractors and larger field tractors. It succeeded models like the Claas Xerion Compact and was later superseded by the Axos series.
Production
Production Period:
The Ares series was primarily produced from the early 2000s to around 2010-2011.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' for the Ares series are not prominently documented, Claas as a brand has consistently received recognition for innovation and product quality in the agricultural sector throughout its history. The Ares tractors were known for their robust engineering and operator comfort, key factors in agricultural machinery awards.
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