This comprehensive overhaul manual provides detailed instructions and specifications for the complete overhaul of Continental IO-360 and TSIO-360 aircraft engines. It covers every aspect of the overhaul process, from initial disassembly and inspection to final assembly and testing. The manual includes detailed illustrations, diagrams, and step-by-step procedures to guide technicians through each stage of the overhaul. It contains essential information on critical components, tolerances, and specifications, ensuring adherence to the highest industry standards. This manual serves as an invaluable resource for aircraft maintenance professionals, providing the knowledge and guidance necessary to perform accurate and efficient engine overhauls.

The Continental IO-360 and TSIO-360 are a pair of renowned, naturally aspirated, horizontally opposed six-cylinder aircraft engines, widely recognized for their reliability and performance. These engines, produced by Continental Motors, Inc., are a cornerstone in general aviation, powering a diverse range of aircraft from single-engine trainers and high-performance aerobatic machines to light twins and even experimental aircraft. The IO-360 is the fuel-injected variant, offering superior fuel efficiency and smoother operation. Conversely, the TSIO-360 is turbocharged, delivering enhanced power at high altitudes, making it ideal for soaring amidst the clouds. Both engine variants boast impressive power outputs and robust construction, ensuring their longevity and dependability.

The Continental IO-360/TSIO-360 Overhaul Manual provides comprehensive technical documentation for maintaining and restoring these engines to their factory specifications. This manual serves as an indispensable resource for skilled mechanics and technicians who specialize in aircraft engine maintenance. It meticulously outlines the various procedures involved in a complete engine overhaul, from disassembly and inspection to re-assembly and testing. The manual delves into the intricacies of each component, providing detailed diagrams, specifications, and step-by-step instructions. From cylinder head work and valve adjustments to crankshaft and connecting rod inspections, the manual leaves no stone unturned, ensuring that every stage of the overhaul is executed with precision and meticulousness. The manual aims to empower technicians with the knowledge and expertise necessary to restore the IO-360/TSIO-360 engines to their peak performance, guaranteeing safe and reliable operation in the skies.