DAEWOO KORAndO Service Repair Workshop Manual 1996-2006
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Model Generation: Second Generation (C200) Codes Chassis Code: C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-roader Target Demographic: Individuals seeking a rugged, capable, and relatively affordable utility vehicle with off-road potential. Competitive Analysis Key Competitors Era: Jeep Cherokee (XJ), Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Mitsubishi Pajero/Montero Sport (early models). Key Features Body On Frame: Body-on-frame construction providing robustness for off-road use and towing. Drivetrain Options: Available in 2WD and 4WD configurations, often with selectable 4WD or full-time 4WD systems depending on trim and market. Engine Variety: Offered with a range of diesel and gasoline engines, providing versatility for different markets and consumer preferences. Utility Focus: Emphasis on practicality, cargo space, and towing capacity suitable for outdoor activities. 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Regions Covered: Global (specific to market variations may exist) Page Count Estimated Pages: 1500+ Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine electrical, emissions control. Drivetrain: Transmission (manual and automatic), clutch, transfer case, drive shafts, differentials, axles. Chassis: Suspension (front and rear), steering system, braking system, wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instrumentation, body electrical, HVAC controls, power accessories, wiring diagrams. Body: Body panels, doors, windows, interior trim, bumpers, glass, seals. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, adjustments. Repair: Component removal, installation, overhaul, and adjustment for all covered systems. Diagnostics: Troubleshooting guides, diagnostic charts, symptom-based diagnosis, common faults and their remedies. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and body repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable (typical for professional digital manuals) Printability: Printable (allows for hard copy creation) Print Quality Image Resolution: High resolution (expected for clear diagrams and photos) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: C20LE (2.0L SOHC I4 Petrol) Engine Code Diesel: C22DOHC (2.2L DOHC I4 Diesel), X20DTL (2.0L OHC I4 Diesel - earlier/Opel sourced) Performance Horsepower 20L Gas: Approx. 128 hp @ 5400 rpm Torque 20L Gas: Approx. 136 lb-ft @ 3200 rpm Horsepower 22L Diesel: Approx. 100-113 hp (depending on turbocharging and tuning) Torque 22L Diesel: Approx. 165-180 lb-ft (depending on turbocharging and tuning) Fuel System Fuel Delivery Gas: Electronic Multi-Point Fuel Injection (MPI) Fuel Type Gas: Unleaded Gasoline Fuel System Diesel: Direct Injection (DI) or Indirect Injection (IDI) with Turbocharging (for later models) Fuel Type Diesel: Diesel Fuel 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features 4Wd System: Part-time 4WD system with selectable 2WD/4WD High/4WD Low modes, or available full-time AWD depending on market and trim. Transfer Case: Robust transfer case for power distribution and low-range gearing. 📐 Dimensions Exterior Length Approx: 4450 mm (175.2 in) Width Approx: 1770 mm (69.7 in) Height Approx: 1670 mm (65.7 in) Wheelbase Approx: 2630 mm (103.5 in) Ground Clearance Approx: 200-220 mm (7.9-8.7 in) - Varies with tire size and suspension Weights Curb Weight Approx: 1700-1900 kg (3750-4190 lbs) - Varies by engine and configuration Gross Vehicle Weight Rating Approx: 2300-2400 kg (5070-5290 lbs) Towing Capacity Approx: Up to 1500-2000 kg (3300-4400 lbs) - Varies by market and regulations 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available comprehensive crash test data from major agencies (NHTSA, Euro NCAP) for this specific generation. Early 2000s SUVs often had less stringent testing protocols. Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on select models/trims. Passive Features Airbags: Driver and front passenger airbags standard on most models. Side airbags generally not available. Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear outboard occupants. Rollover Protection: Reinforced body structure designed to resist rollover, though specific rollover ratings are not widely publicized. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD or cassette player. Higher trims might include a more advanced sound system with more speakers. Climate Control: Manual air conditioning and heating controls. Automatic climate control was rare or not available. Driver Assistance Cruise Control: Optional cruise control on most models. Parking Sensors: Not typically available. Connectivity Auxiliary Inputs: Not standard. Aftermarket solutions would be required for auxiliary audio input. Bluetooth: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type specified....
Approx. 100-113 hp (depending on turbocharging and tuning)
Torque 22L Diesel:
Approx. 165-180 lb-ft (depending on turbocharging and tuning)
Fuel System
Fuel Delivery Gas:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type Gas:
Unleaded Gasoline
Fuel System Diesel:
Direct Injection (DI) or Indirect Injection (IDI) with Turbocharging (for later models)
Fuel Type Diesel:
Diesel Fuel
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
4Wd System:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low modes, or available full-time AWD depending on market and trim.
Transfer Case:
Robust transfer case for power distribution and low-range gearing.
📐 Dimensions
Exterior
Length Approx:
4450 mm (175.2 in)
Width Approx:
1770 mm (69.7 in)
Height Approx:
1670 mm (65.7 in)
Wheelbase Approx:
2630 mm (103.5 in)
Ground Clearance Approx:
200-220 mm (7.9-8.7 in) - Varies with tire size and suspension
Weights
Curb Weight Approx:
1700-1900 kg (3750-4190 lbs) - Varies by engine and configuration
Gross Vehicle Weight Rating Approx:
2300-2400 kg (5070-5290 lbs)
Towing Capacity Approx:
Up to 1500-2000 kg (3300-4400 lbs) - Varies by market and regulations
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available comprehensive crash test data from major agencies (NHTSA, Euro NCAP) for this specific generation. Early 2000s SUVs often had less stringent testing protocols.
Active Features
ABS:
Anti-lock Braking System (ABS) often optional or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on select models/trims.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags generally not available.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear outboard occupants.
Rollover Protection:
Reinforced body structure designed to resist rollover, though specific rollover ratings are not widely publicized.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Higher trims might include a more advanced sound system with more speakers.
Climate Control:
Manual air conditioning and heating controls. Automatic climate control was rare or not available.
Driver Assistance
Cruise Control:
Optional cruise control on most models.
Parking Sensors:
Not typically available.
Connectivity
Auxiliary Inputs:
Not standard. Aftermarket solutions would be required for auxiliary audio input.
Bluetooth:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type specified.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on dust levels.
Fuel Filter Replacement Diesel:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) for diesel engines, or annually.
Transmission Fluid Change:
Manual: Check condition, typically every 30,000-60,000 miles. Automatic: Every 30,000-50,000 miles, or more frequently under severe use.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Gas:
API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for specific viscosity based on climate).
Engine Oil Diesel:
API CF/CG-4 or higher diesel-specific oil, SAE 10W-40 or 15W-40 recommended.
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90 (check manual for specific type).
Transmission Fluid Automatic:
Dexron III or equivalent Automatic Transmission Fluid (ATF).
Coolant Type:
Ethylene glycol based, silicate-free coolant. Typically a 50/50 mix with distilled water.
Known Issues
Diesel Engine Reliability:
Some earlier diesel engines (Opel-sourced) could be prone to turbocharger issues, injector pump failures, and head gasket problems if not properly maintained or if driven hard without adequate warm-up/cool-down periods.
Suspension Wear:
As with many SUVs of this era, bushings, ball joints, and tie rod ends can wear prematurely, especially with frequent off-road use, leading to steering looseness and uneven tire wear.
Electrical Gremlins:
Minor electrical issues such as faulty window regulators, interior lighting problems, and sensor failures can occur due to age and vibration.
Rust:
Body and frame rust, particularly in areas with harsh winters or coastal climates, can be a significant concern. Check chassis, wheel arches, and door sills carefully.
Automatic Transmission:
Some automatic transmissions may exhibit harsh shifting or slipping with age and mileage, often related to fluid condition or solenoid wear.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motor Company was a South Korean manufacturer, known for producing a range of vehicles, often based on licensed General Motors platforms. The brand faced financial difficulties and was eventually absorbed by GM.
Model Evolution
First Generation:
The first generation Korando (based on the Korando Family, itself derived from the Jeep CJ-7) was produced from 1983 to 1996. The second generation (C200) represented a significant redesign and modernization.
Second Generation C200:
Introduced in 1996, the C200 Korando featured a more contemporary design, independent front suspension (IFS) for improved on-road comfort compared to its predecessor, and a wider range of engine options, including increasingly powerful diesel units for the European market.
Production
Production Period:
1996 - 2006
Manufacturing Locations:
South Korea (primary), with potential assembly in other markets.
🏆 Awards & Recognition
Recognitions
Market Reception:
Received mixed reviews. Praised for its off-road capability and utility, but criticized for interior quality, ride comfort, and certain reliability aspects by automotive journalists of the era. It carved a niche for budget-conscious buyers seeking robust utility.
Ratings
Consumer Satisfaction:
Variable; owner satisfaction often depends on diligent maintenance and tolerance for some of its inherent quirks. Early models had a more distinct 'rugged' appeal.
Certifications
Emissions Standards:
Designed to meet emissions standards of its respective market and production year (e.g., Euro 2, Euro 3, or equivalent regional standards).
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