DAEWOO MATIZ M100 1998-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Model Generation: M100 Production Years: 1998-2008 Engine Code: F8CV (for 0.8L S-TEC) 👋 Introduction Market Position Segment: City Car / Subcompact Hatchback Target Audience: Budget-conscious urban commuters, first-time car buyers, small families. Competitive Analysis Key Competitors: Hyundai Atos, Kia Pride/Rio (early generations), Chevrolet Spark (later variants of the Matiz platform), Fiat Seicento, Ford Ka. Key Features Design Philosophy: Compact dimensions, fuel efficiency, affordability, and surprising interior space for its size. Distinctive 'cute' styling. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Key Systems Covered: Engine Mechanical, Cooling, Electrical, Controls, Exhaust; Suspension (Front, Rear, Diagnosis, Wheel Alignment); Brakes; Transaxle; Steering; HVAC; Body Electrical Systems (Lighting, Horns, Wipers/Washers, Instrumentation, Audio, Interior Trim, Seats, Glass/Mirrors, Exterior Trim, Frame/Underbody, Bumpers/Fascias, Doors, Roof, Body Front/Rear End); Immobilizer Anti-Theft System Page Count Estimated Page Count: Estimating a comprehensive workshop manual of this scope, likely 1000+ pages Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of SOHC engine components (e.g., cylinder head, pistons, crankshaft, camshaft, timing belt/chain). Engine Cooling: Radiator, thermostat, water pump, hoses, coolant flow diagnosis, and fan operation. Engine Electrical: Starters, alternators, ignition system, battery, wiring diagrams, fuse/relay locations. Engine Controls: Fuel injection system, idle control, emissions control, ECU operation and diagnosis. Engine Exhaust: Exhaust manifold, catalytic converter, mufflers, and related sensors. Suspension Diagnosis: Troubleshooting common suspension issues, vibration analysis, and component wear assessment. Wheel Alignment: Specifications for camber, caster, toe, and thrust angle; alignment procedures. Front Suspension: MacPherson struts, control arms, ball joints, bushings, hub assemblies, and steering knuckles. Rear Suspension: Torsion beam axle, shock absorbers, bushings. Tires And Wheels: Tire pressure recommendations, wheel specifications, bolt patterns, and replacement guidelines. Manual Transaxle Drive Axle: Gearbox disassembly, repair, clutch replacement, CV joint and drive axle servicing. Brakes: Front disc brakes, rear drum brakes, brake fluid specifications, bleeding procedures, ABS components (if applicable). Steering: Rack and pinion steering system, power steering pump and lines (if applicable), steering column, and tie rod ends. HVAC: Air conditioning system operation, refrigerant handling, blower motor, heater core, ventilation system, and cabin air filter replacement. Seat Belts: Inspection, maintenance, and replacement of seat belt assemblies. Supplemental Inflatable Restraints Sir: Airbag system components, sensors, control module, and safety precautions for handling. Body Wiring System: Comprehensive wiring diagrams for all electrical circuits, troubleshooting guides for electrical faults. Lighting Systems: Headlights, taillights, turn signals, interior lighting, bulb replacement, and troubleshooting. Horns: Horn operation, troubleshooting, and replacement. Wipers Washer Systems: Wiper motor, linkages, blades, washer pump, fluid reservoir, and nozzles. Instrumentation Driver Information: Dashboard gauges, warning lights, trip computer, and their associated sensors and wiring. Audio Systems: Radio, speakers, antenna, and related wiring, including basic troubleshooting. Interior Trim: Removal and installation of dashboard panels, door panels, headliner, and other interior trim components. Seats: Seat adjustments, seat belt anchor points, and seat trim removal/installation. Waterleaks: Diagnosis and repair of common water ingress points (e.g., door seals, sunroof, firewall). Windnoise: Diagnosis and mitigation of wind noise sources (e.g., door seals, mirror housings). Squeaks And Rattles: Identification and elimination of interior and exterior squeaks and rattles. Glass And Mirrors: Windshield, side windows, rear window replacement, and mirror assembly servicing. Exterior Trim: Removal and installation of body side moldings, emblems, and other exterior trim pieces. Frame And Underbody: Inspection of frame integrity, rust prevention, and underbody component mounting. Bumpers And Fascias: Removal, installation, and repair of front and rear bumper covers and associated components. Doors: Door panel removal, lock mechanisms, window regulators, hinges, and door alignment. Roof: Roof panel inspection, potential leaks, and associated trim. Body Front End: Hood, fenders, grille, headlights, and radiator support removal/installation. Body Rear End: Tailgate/trunk lid, rear bumper, and taillight assembly removal/installation. Immobilizer Anti Theft System: Operation, troubleshooting, and potential key programming procedures for the anti-theft system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures for engine, transmission, brakes, electrical, and HVAC systems, often with flowcharts. Component Repair: Detailed step-by-step instructions for repairing or replacing individual components within covered systems. Diagnostics: Procedures for diagnosing malfunctions using onboard diagnostic (OBD) systems, scan tools, and specific test procedures. Wiring Diagrams: Complete electrical schematics for all vehicle systems. Technical Depth Depth Level: Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: Likely PDF Searchability: Expect fully searchable text content for quick information retrieval. Print Quality: High resolution images, diagrams, and text for clear printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, SOHC (Single Overhead Camshaft) Displacement: 0.8 Liters (796 cc) Bore X...
Rack and pinion steering system, power steering pump and lines (if applicable), steering column, and tie rod ends.
HVAC:
Air conditioning system operation, refrigerant handling, blower motor, heater core, ventilation system, and cabin air filter replacement.
Seat Belts:
Inspection, maintenance, and replacement of seat belt assemblies.
Supplemental Inflatable Restraints Sir:
Airbag system components, sensors, control module, and safety precautions for handling.
Body Wiring System:
Comprehensive wiring diagrams for all electrical circuits, troubleshooting guides for electrical faults.
Lighting Systems:
Headlights, taillights, turn signals, interior lighting, bulb replacement, and troubleshooting.
Horns:
Horn operation, troubleshooting, and replacement.
Wipers Washer Systems:
Wiper motor, linkages, blades, washer pump, fluid reservoir, and nozzles.
Instrumentation Driver Information:
Dashboard gauges, warning lights, trip computer, and their associated sensors and wiring.
Audio Systems:
Radio, speakers, antenna, and related wiring, including basic troubleshooting.
Interior Trim:
Removal and installation of dashboard panels, door panels, headliner, and other interior trim components.
Seats:
Seat adjustments, seat belt anchor points, and seat trim removal/installation.
Waterleaks:
Diagnosis and repair of common water ingress points (e.g., door seals, sunroof, firewall).
Windnoise:
Diagnosis and mitigation of wind noise sources (e.g., door seals, mirror housings).
Squeaks And Rattles:
Identification and elimination of interior and exterior squeaks and rattles.
Glass And Mirrors:
Windshield, side windows, rear window replacement, and mirror assembly servicing.
Exterior Trim:
Removal and installation of body side moldings, emblems, and other exterior trim pieces.
Frame And Underbody:
Inspection of frame integrity, rust prevention, and underbody component mounting.
Bumpers And Fascias:
Removal, installation, and repair of front and rear bumper covers and associated components.
Doors:
Door panel removal, lock mechanisms, window regulators, hinges, and door alignment.
Roof:
Roof panel inspection, potential leaks, and associated trim.
Body Front End:
Hood, fenders, grille, headlights, and radiator support removal/installation.
Body Rear End:
Tailgate/trunk lid, rear bumper, and taillight assembly removal/installation.
Immobilizer Anti Theft System:
Operation, troubleshooting, and potential key programming procedures for the anti-theft system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic procedures for engine, transmission, brakes, electrical, and HVAC systems, often with flowcharts.
Component Repair:
Detailed step-by-step instructions for repairing or replacing individual components within covered systems.
Diagnostics:
Procedures for diagnosing malfunctions using onboard diagnostic (OBD) systems, scan tools, and specific test procedures.
Wiring Diagrams:
Complete electrical schematics for all vehicle systems.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Expect fully searchable text content for quick information retrieval.
Print Quality:
High resolution images, diagrams, and text for clear printing.
Approx. 51-56 PS (37-41 kW) at 5500-6000 rpm (depending on specific market/tune)
Torque:
Approx. 71-74 Nm (52-55 lb-ft) at 3000-4200 rpm (depending on specific market/tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
ECU:
Engine Control Unit (ECU) - Specific model varies, e.g., Delco or similar
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle
Optional
Optional Transmission:
3-Speed Automatic (available on some models/markets, though not specified in this manual's primary coverage)
Features
Clutch Type:
Single dry plate, diaphragm spring type
📐 Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 in)
Width:
Approx. 1595 mm (62.8 in)
Height:
Approx. 1485 mm (58.5 in)
Wheelbase:
Approx. 2340 mm (92.1 in)
Track Front:
Approx. 1380 mm (54.3 in)
Track Rear:
Approx. 1360 mm (53.5 in)
Weights
Curb Weight:
Approx. 770-850 kg (1697-1874 lbs) depending on equipment
Gross Vehicle Weight Rating Gvwr:
Approx. 1230 kg (2711 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 160 Liters (5.6 cu ft)
Cargo Volume Seats Down:
Approx. 750 Liters (26.5 cu ft)
🛡️ Safety Features
Ratings
Crash Test Results:
Generally received poor to average ratings in independent crash tests of the era due to its size and cost-saving construction. Specific ratings varied by region and testing organization (e.g., Euro NCAP).
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional feature on some higher trims and later models.
Passive Features
Airbags:
Driver airbag standard. Passenger airbag optional or standard on later/higher trims.
Seat Belts:
Standard front seat belts with pretensioners; rear seat belts.
Body Structure:
Designed with crumple zones, but limited by its compact size and cost.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player; optional RDS. Limited speaker count (typically 2 or 4).
Driver Assistance
ABS Availability:
Optional, not standard across all trims/years.
Connectivity
Usb Aux Input:
Not available in this era. Aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Approximately every 30,000-40,000 miles (48,000-64,000 km), depending on plug type.
Timing Belt Replacement:
Critical: Typically around 60,000 miles (96,000 km) or 4-5 years. Failure can cause severe engine damage due to interference design.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 10W-30 or 5W-30 recommended (check specific manual for exact specs).
Engine Oil Capacity:
Approx. 3.2 Liters (3.4 US Quarts) with filter change.
Coolant Type:
Ethylene glycol based coolant (e.g., Dex-Cool compatible or similar).
Coolant Capacity:
Approx. 4.0 Liters (4.2 US Quarts)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Manual Transmission Fluid (MTF), SAE 75W-90 GL-4 is common for manual gearboxes, but check specific manual.
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), minor electrical gremlins, exhaust system corrosion, suspension wear (bushings, struts), occasional idle control issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Model Evolution
Original Design:
The Matiz was originally developed by Daewoo, with styling input from Giorgetto Giugiaro's Italdesign studio, intended to be a successor to the Daewoo Tico. It debuted in 1997.
Platform Sharing:
The M100 platform formed the basis for subsequent generations of the Matiz and was later rebranded and sold globally by General Motors under various names (e.g., Chevrolet Spark, Pontiac Matiz, FSO Matiz, Uz-Daewoo Matiz) after GM acquired Daewoo.
Production
Manufacturing Locations:
Primary production in South Korea. Also produced in other countries under license or GM ownership.
End Of Production For M100:
While the M100 was produced until 2008 in some markets, newer generations (M200 onwards) were introduced from 2000/2001.
🏆 Awards & Recognition
Recognitions
Notable Mentions:
The Matiz was often praised for its maneuverability and value for money in the city car segment. Its distinctive styling also made it stand out.
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