DAEWOO TICO 1991-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Model Years Covered: 1991-2001 Codes Chassis Code: KL1V (approximate, shared with FSO Cinquecento lineage) 👋 Introduction Market Position Market Segment: City car, economy car, microcar Target Demographic: Budget-conscious consumers, first-time car buyers, urban commuters Competitive Analysis Key Competitors: Suzuki Alto, Hyundai Atos, Kia Pride, Fiat Cinquecento, SEAT Marbella Key Features Vehicle Philosophy: Affordable transportation, compact dimensions for urban maneuverability, fuel efficiency 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, transmission (manual and automatic if applicable), driveshafts, suspension (front and rear), steering system, braking system (front disc, rear drum), electrical system (wiring diagrams, starter, alternator, lighting, accessories), body and chassis, interior trim, heating and ventilation, bodywork repair, diagnostic procedures, tightening torque specifications. Page Count Page Count: Approximately 300-500 pages (estimated for a comprehensive service manual covering this range) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine: Complete mechanical overhaul, component testing, timing belt/chain replacement, carburetor/fuel injection system diagnosis and adjustment, emissions control systems. Transmission: Manual gearbox disassembly, assembly, and repair; clutch replacement; driveshaft boot inspection and replacement. Electrical: Detailed wiring diagrams for all circuits, troubleshooting guides for electrical faults, component testing and replacement (starter, alternator, ignition coil, battery, lighting, fuses, relays). Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid replacement, checking and topping up all fluid levels, lubrication points. Diagnostic Troubleshooting: Step-by-step procedures for diagnosing common problems, fault codes interpretation (if applicable for the era), symptom-based troubleshooting charts. Repair Procedures: Detailed instructions for component removal, inspection, repair, and reinstallation, including engine rebuilds, suspension overhauls, brake system repairs, and electrical component replacement. Technical Depth Depth:...

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Typ: Autos

Anbieter:

Art.-Nr: 583107

Sammlungen: ALL Daewoo

Verfügbarkeit: 9999 Auf Lager

Stichworte: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Cars Daewoo TICO

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Model Years Covered:

1991-2001

Codes

Chassis Code:

KL1V (approximate, shared with FSO Cinquecento lineage)

👋 Introduction

Market Position

Market Segment:

City car, economy car, microcar

Target Demographic:

Budget-conscious consumers, first-time car buyers, urban commuters

Competitive Analysis

Key Competitors:

Suzuki Alto, Hyundai Atos, Kia Pride, Fiat Cinquecento, SEAT Marbella

Key Features

Vehicle Philosophy:

Affordable transportation, compact dimensions for urban maneuverability, fuel efficiency

📋 Manual Details

Coverage Areas

Systems Covered:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, transmission (manual and automatic if applicable), driveshafts, suspension (front and rear), steering system, braking system (front disc, rear drum), electrical system (wiring diagrams, starter, alternator, lighting, accessories), body and chassis, interior trim, heating and ventilation, bodywork repair, diagnostic procedures, tightening torque specifications.

Page Count

Page Count:

Approximately 300-500 pages (estimated for a comprehensive service manual covering this range)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF) or Printed

📖 Manual Coverage

Systems Covered

Engine:

Complete mechanical overhaul, component testing, timing belt/chain replacement, carburetor/fuel injection system diagnosis and adjustment, emissions control systems.

Transmission:

Manual gearbox disassembly, assembly, and repair; clutch replacement; driveshaft boot inspection and replacement.

Electrical:

Detailed wiring diagrams for all circuits, troubleshooting guides for electrical faults, component testing and replacement (starter, alternator, ignition coil, battery, lighting, fuses, relays).

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid replacement, checking and topping up all fluid levels, lubrication points.

Diagnostic Troubleshooting:

Step-by-step procedures for diagnosing common problems, fault codes interpretation (if applicable for the era), symptom-based troubleshooting charts.

Repair Procedures:

Detailed instructions for component removal, inspection, repair, and reinstallation, including engine rebuilds, suspension overhauls, brake system repairs, and electrical component replacement.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds, including detailed diagnostics and specifications for professional technicians.

📊 Manual Specifications

File Format

File Format:

Searchable PDF with high-resolution diagrams and text

Print Quality

Print Quality:

High-resolution, printable pages suitable for workshop use

Binding Type

Binding Type:

Perfect bound or spiral bound (for printed versions) for durability and ease of use

Paper Type

Paper Type:

Durable, heavy-weight paper suitable for workshop environments (for printed versions)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, naturally aspirated

Displacement:

796 cc (0.8 L)

Bore X Stroke:

68.5 mm x 72.0 mm

Compression Ratio:

9.3:1 (typical)

Performance

Horsepower:

40-50 PS (29-37 kW) at ~5500 rpm (depending on specific market and emissions regulations)

Torque:

60-70 Nm (44-52 lb-ft) at ~3000-3500 rpm

Fuel System

Fuel Delivery:

Early models: Carburetor (e.g., Pierburg/Solex 30/34 PDSI). Later models: Multi-point fuel injection (MPI) for improved emissions and performance.

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based ignition, with electronic control unit (ECU).

Engine Code

Engine Code:

F8CV (common engine designation, shared with Suzuki/Daewoo collaborations)

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water)

Lubrication System

Oil Viscosity:

API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for climate-specific recommendations)

Oil Capacity:

Approximately 3.0 - 3.5 Liters (including filter)

🔧 Transmission

Standard

Type:

5-speed manual

Optional

Type:

3-speed automatic (less common, availability may vary by market)

Features

Clutch Type:

Dry, single-plate, diaphragm spring clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification)

Automatic Transmission Fluid

Automatic Transmission Fluid:

Dexron II or equivalent (if equipped)

📐 Dimensions

Exterior

Length:

Approx. 3200-3250 mm

Width:

Approx. 1400-1420 mm

Height:

Approx. 1400-1430 mm

Wheelbase:

Approx. 2000-2050 mm

Weights

Curb Weight:

Approx. 650-750 kg

Gross Vehicle Weight Rating:

Approx. 1050-1150 kg

Interior

Seating Capacity:

4 (2 front, 2 rear)

Cargo

Cargo Volume:

Limited; folding rear seats increase utility.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Basic safety features for its era; independent crash test data is limited for this model.

Active Features

Brakes:

Front: Ventilated Disc Brakes; Rear: Drum Brakes. ABS was optional on later models in some markets.

Steering:

Rack and pinion, unassisted (standard) or power assisted (optional on higher trims/later models).

Passive Features

Seatbelts:

3-point front seatbelts, 2-point rear lap belts (later models may have 3-point rear belts).

Airbags:

Driver airbag optional or standard on later models in certain markets; passenger airbag very rare.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, cassette player or CD player (optional/later models). Aftermarket upgrades common.

Driver Assistance

Features:

Limited by era. Features like power windows, central locking, and air conditioning were typically optional extras on higher trims.

Connectivity

Features:

None inherent; relies on aftermarket solutions for modern connectivity.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 - 10,000 km or 6-12 months, whichever comes first (check manual for exact specification and oil type).

Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 15,000 - 20,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 - 40,000 km.

Coolant Replacement:

Every 2-3 years or 40,000 - 60,000 km.

Brake Fluid Replacement:

Every 2 years or 40,000 km.

Timing Belt Replacement:

Crucial: Every 60,000 - 80,000 km or 4-5 years (interference engine, catastrophic failure if it breaks).

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

N/A (unless equipped with power steering; if so, consult manual for type).

Known Issues

Common Problems:

Rust and corrosion (especially in older models), carburetor issues (if fitted), minor electrical faults, suspension wear, clutch wear, timing belt integrity.

Vulnerability Areas:

Wheel arches, sills, chassis frame, door bottoms. Engine can be reliable if properly maintained, but minor oil leaks may develop.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Corporation (South Korea)

Brand Focus:

Affordable and practical vehicles, often based on Suzuki or GM platforms/designs.

Model Evolution

Development Basis:

Derived from the FSO Cinquecento and its predecessor, the FSO Polonez platform, with significant Daewoo engineering and styling input. It also shares lineage and design elements with the Suzuki Alto.

Facelifts:

Received minor updates including revised interior trim, engine upgrades to fuel injection for emissions compliance, and some exterior styling tweaks over its production run.

Production

Production Period:

1991-2001

Manufacturing Locations:

South Korea, Poland (as Daewoo Tico/FSO Tico), and other assembly plants in various international markets.

Sales Performance:

Popular in Eastern European markets and other regions seeking economical transport.

🏆 Awards & Recognition

Recognitions

Notable Awards:

Not widely recognized with major international automotive awards, but valued for its affordability and practicality in its target markets.

Ratings

Consumer Ratings:

Generally rated as a dependable, albeit basic, mode of transport for its price point.

Certifications

Emissions Standards:

Designed to meet prevailing emissions standards of its production years, with later models featuring fuel injection for improved compliance.