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DAF LF 55 LF55 2001-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: DAF Model: LF 55 Model Variant: LF55 Codes Chassis Code Prefix: FA Engine Code Prefix: PR 👋 Introduction Market Position Vehicle Segment: Light to medium-duty commercial vehicle chassis, often used for distribution, urban transport, and specialized applications. Competitive Analysis Competitors: Similar models from brands like Mercedes-Benz (Vario), Fuso (Canter), Iveco (Eurocargo), Ford (Transit/Cargo), and Renault (Midlum). Key Features Versatility: The LF 55 chassis is highly configurable for a wide range of body types, from box vans and curtainsiders to specialist vehicles like refuse trucks and cranes. Driver Comfort: Designed with driver ergonomics and comfort in mind for daily urban and regional operations. Manual Benefit Diy Support: Written for both do-it-yourselfers and experienced mechanics, making complex repairs accessible. Cost Savings: An inexpensive way to keep the vehicle working properly, reducing reliance on external repair shops. Efficiency: Step-by-step instructions and detailed diagrams ensure jobs are completed correctly and efficiently. 📋 Manual Details Coverage Areas Applicable Years: 2001-2009 Coverage Scope: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Varies by specific model and engine variant, typically extensive for a full factory service manual. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, specifications for all engine variants within the specified period. Engine Management: EFI system diagnostics, sensor and actuator testing, ECU troubleshooting, emission control systems. Transmission: Manual and automated manual transmission (AS Tronic) service, diagnostics, and repair procedures, including fluid specifications and fill procedures. Drivetrain: Propeller shafts, drive axles, differentials, hub reduction gears, service and repair procedures. Suspension: Front and rear suspension components, steering system, wheel alignment specifications, shock absorber and spring replacement. Brakes: Hydraulic and air brake system diagnostics, components (calipers, discs, drums, actuators), ABS/EBS system service and troubleshooting, parking brake. Electrical System: Wiring diagrams for all circuits, starter, alternator, battery system, lighting, auxiliary systems, diagnostic connector locations. HVAC: Air conditioning system service, diagnosis, refrigerant handling, heater core, ventilation system. Chassis And Frame: Frame inspection, repair, crossmember replacement, fifth wheel servicing (if applicable). Body And Interior: Door mechanisms, glass replacement, seat adjustments, dashboard removal, trim panel servicing. Fuel System: Fuel tank, fuel lines, fuel pump, injectors, fuel filter replacement, diesel particulate filter (DPF) service if equipped. Exhaust System: Exhaust manifold, catalytic converter, muffler, DPF system service and replacement. Procedures Included Preventative Maintenance: Detailed maintenance schedules, lubrication points, inspection routines, filter and fluid replacement procedures. Diagnostic Troubleshooting: System-by-system diagnostic charts, symptom-based troubleshooting guides, fault code interpretation. Component Repair Overhaul: Step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components. Electrical Diagnostics: Use of multimeters, oscilloscopes, and diagnostic scan tools; troubleshooting of electrical faults. Torque Specifications: Precise torque values for all critical fasteners throughout the vehicle. Special Tool Requirements: Identification of specific tools required for certain repair operations. Wiring Diagrams: Comprehensive and detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive factory-level repair and diagnostic information, suitable for both experienced mechanics and skilled DIY enthusiasts. 📊 Manual Specifications File Format Printability: Printable without restriction. Print Quality Diagram Quality: Top quality diagrams and exploded views. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: DAF PR engine series (e.g., PR220, PR265) Engine Details Displacement Options: Typically 5.88L or 6.7L inline 4-cylinder or 6-cylinder diesel engines, depending on specific LF 55 variant. Bore X Stroke: Specific dimensions vary by engine variant; refer to manual for exact figures. Performance Horsepower Range: Approximately 160 PS to 250 PS (118 kW to 184 kW), depending on engine and tuning. Torque Range: Approximate torque figures range from 600 Nm to 950 Nm, depending on engine variant. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI), electronically controlled. Cooling System Cooling Type: Liquid-cooled Emission Control Emission Standards: Euro III and Euro IV compliant variants within the 2001-2009 timeframe. 🔧 Transmission Standard Transmission Options: Multiple manual and automated manual transmission options available. Optional Automated Manual: ZF AS Tronic automated manual transmission commonly fitted. Features Gear Configurations: Available with 5, 6, or 8-speed manual gearboxes, and automated variants. Fluid Specifications Transmission Fluid Type: Specific ATF or manual gearbox oil types and specifications detailed in the manual, depending on transmission model. 📐 Dimensions Exterior Wheelbase Options: Variable wheelbase configurations depending on chassis specification and intended body application. Weights Gvwr: Gross Vehicle Weight Rating typically ranges from 7.5 to 18 tonnes, depending on the specific LF 55 model designation. Curb Weight: Varies significantly based on chassis configuration, engine, and cab type. 🛡️ Safety Features Ratings Crash Test Data: As a commercial vehicle, specific passenger-car style crash test ratings are not directly applicable; focus is on structural integrity and driver...
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DAF LF 55 LF55 2001-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
DAF
Model:
LF 55
Model Variant:
LF55
Codes
Chassis Code Prefix:
FA
Engine Code Prefix:
PR
👋 Introduction
Market Position
Vehicle Segment:
Light to medium-duty commercial vehicle chassis, often used for distribution, urban transport, and specialized applications.
Competitive Analysis
Competitors:
Similar models from brands like Mercedes-Benz (Vario), Fuso (Canter), Iveco (Eurocargo), Ford (Transit/Cargo), and Renault (Midlum).
Key Features
Versatility:
The LF 55 chassis is highly configurable for a wide range of body types, from box vans and curtainsiders to specialist vehicles like refuse trucks and cranes.
Driver Comfort:
Designed with driver ergonomics and comfort in mind for daily urban and regional operations.
Manual Benefit
Diy Support:
Written for both do-it-yourselfers and experienced mechanics, making complex repairs accessible.
Cost Savings:
An inexpensive way to keep the vehicle working properly, reducing reliance on external repair shops.
Efficiency:
Step-by-step instructions and detailed diagrams ensure jobs are completed correctly and efficiently.
📋 Manual Details
Coverage Areas
Applicable Years:
2001-2009
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types
Page Count
Estimated Page Count:
Varies by specific model and engine variant, typically extensive for a full factory service manual.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures, component testing, specifications for all engine variants within the specified period.
Engine Management:
EFI system diagnostics, sensor and actuator testing, ECU troubleshooting, emission control systems.
Transmission:
Manual and automated manual transmission (AS Tronic) service, diagnostics, and repair procedures, including fluid specifications and fill procedures.
Drivetrain:
Propeller shafts, drive axles, differentials, hub reduction gears, service and repair procedures.
Suspension:
Front and rear suspension components, steering system, wheel alignment specifications, shock absorber and spring replacement.
Brakes:
Hydraulic and air brake system diagnostics, components (calipers, discs, drums, actuators), ABS/EBS system service and troubleshooting, parking brake.
Electrical System:
Wiring diagrams for all circuits, starter, alternator, battery system, lighting, auxiliary systems, diagnostic connector locations.
HVAC:
Air conditioning system service, diagnosis, refrigerant handling, heater core, ventilation system.
Chassis And Frame:
Frame inspection, repair, crossmember replacement, fifth wheel servicing (if applicable).
Body And Interior:
Door mechanisms, glass replacement, seat adjustments, dashboard removal, trim panel servicing.
Fuel System:
Fuel tank, fuel lines, fuel pump, injectors, fuel filter replacement, diesel particulate filter (DPF) service if equipped.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, DPF system service and replacement.
Procedures Included
Preventative Maintenance:
Detailed maintenance schedules, lubrication points, inspection routines, filter and fluid replacement procedures.
Diagnostic Troubleshooting:
System-by-system diagnostic charts, symptom-based troubleshooting guides, fault code interpretation.
Component Repair Overhaul:
Step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, and diagnostic scan tools; troubleshooting of electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Special Tool Requirements:
Identification of specific tools required for certain repair operations.
Wiring Diagrams:
Comprehensive and detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information, suitable for both experienced mechanics and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
Printability:
Printable without restriction.
Print Quality
Diagram Quality:
Top quality diagrams and exploded views.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
DAF PR engine series (e.g., PR220, PR265)
Engine Details
Displacement Options:
Typically 5.88L or 6.7L inline 4-cylinder or 6-cylinder diesel engines, depending on specific LF 55 variant.
Bore X Stroke:
Specific dimensions vary by engine variant; refer to manual for exact figures.
Performance
Horsepower Range:
Approximately 160 PS to 250 PS (118 kW to 184 kW), depending on engine and tuning.
Torque Range:
Approximate torque figures range from 600 Nm to 950 Nm, depending on engine variant.
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI), electronically controlled.
Cooling System
Cooling Type:
Liquid-cooled
Emission Control
Emission Standards:
Euro III and Euro IV compliant variants within the 2001-2009 timeframe.
🔧 Transmission
Standard
Transmission Options:
Multiple manual and automated manual transmission options available.
Optional
Automated Manual:
ZF AS Tronic automated manual transmission commonly fitted.
Features
Gear Configurations:
Available with 5, 6, or 8-speed manual gearboxes, and automated variants.
Fluid Specifications
Transmission Fluid Type:
Specific ATF or manual gearbox oil types and specifications detailed in the manual, depending on transmission model.
📐 Dimensions
Exterior
Wheelbase Options:
Variable wheelbase configurations depending on chassis specification and intended body application.
Weights
Gvwr:
Gross Vehicle Weight Rating typically ranges from 7.5 to 18 tonnes, depending on the specific LF 55 model designation.
Curb Weight:
Varies significantly based on chassis configuration, engine, and cab type.
🛡️ Safety Features
Ratings
Crash Test Data:
As a commercial vehicle, specific passenger-car style crash test ratings are not directly applicable; focus is on structural integrity and driver protection in operational environments.
Active Features
ABS:
Anti-lock Braking System (ABS) is commonly fitted as standard or optional.
Espar:
Electronic Stability Program (ESP) or similar traction control systems may be available on later models within this range.
Passive Features
Cab Construction:
Reinforced cab structure designed for driver safety in commercial vehicle applications.
Seat Belts:
Standard three-point seat belts for driver and passenger.
💡 Technology Features
Infotainment
Radio System:
Basic radio/CD player systems were common. Options might include digital tachograph integration.
Driver Assistance
Cruise Control:
Cruise control functionality typically available on longer-haul variants.
Connectivity
Diagnostics Port:
OBD-II compliant diagnostic port, with specific DAF proprietary diagnostic protocols also utilized.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical interval: 20,000 - 40,000 km or annually, depending on operating conditions and oil specification. Consult manual for exact schedule.
Filter Replacement:
Fuel filter, oil filter, and air filter replacement intervals align with oil change schedules or as per manual recommendations.
Fluid Specifications
Engine Oil Grade:
Typically SAE 10W-40 or 15W-40 synthetic or semi-synthetic diesel engine oil meeting API CI-4 or ACEA E4/E7 specifications. Refer to manual for precise OEM recommendation.
Coolant Type:
Ethylene glycol-based coolant with appropriate corrosion inhibitors, typically OAT (Organic Acid Technology) formulation. Refer to manual for DAF specific coolant specification.
Known Issues
Dpf Clogging:
Potential for Diesel Particulate Filter (DPF) clogging in vehicles with frequent short-distance urban operation, requiring regeneration.
Wiring Harness Wear:
Abrasion and wear in wiring harnesses due to vibration or routing issues, particularly in engine bay or chassis flex points.
Injector Issues:
Diesel injector wear or failure, potentially linked to fuel quality or service life.
Exhaust Gas Recirculation:
EGR valve or cooler issues can arise from carbon buildup or component failure.
📚 Vehicle History
Brand Heritage
Daf Trucks:
DAF Trucks N.V. is a Dutch manufacturer of trucks, part of PACCAR Inc.
Model Evolution
Lf Series Development:
The LF series was introduced to replace the earlier 45 and 55 series, offering modern features and improved efficiency. The LF 55 was a key model in this transition for light to medium-duty applications.
Production
Manufacturing Location:
DAF Trucks are primarily manufactured in Eindhoven, Netherlands, and Westerlo, Belgium.
🏆 Awards & Recognition
Recognitions
Industry Awards:
DAF Trucks has received numerous industry awards for its trucks, often focusing on fuel efficiency, reliability, and innovation across its product lines.
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