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Daihatsu Charade CB-23 CB-61 CB-80 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Chassis Codes Covered: CB-23, CB-61, CB-80 Generation Likely Generation Covered: Third Generation (G100/G101/G102/G112) Codes Engine Codes Indicated: Various (specifics detailed within manual, e.g., CB-23 series likely relates to 1.0L engines, CB-61 to 1.3L, CB-80 to 1.6L or 1.5L variants) 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics alike. Competitive Analysis Value Proposition: An inexpensive way to keep the vehicle working properly and a primary source for repair and service information. Key Features Content Detail: Detailed substeps, notes, cautions, and warnings throughout each chapter pinpoint critical information. Accessibility: Printable pages allow users to take necessary sections into the garage or workshop. 📋 Manual Details Coverage Areas Systems Covered: General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System Page Count Estimated Page Count: Likely extensive, typical workshop manuals for this era range from 500-1500+ pages depending on model variants and detail. Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Print Quality Printability: Fully Printable Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine overhaul, cylinder head, block assembly, timing systems, piston and rod assembly, crankshaft and bearings, lubrication system, cooling system, intake and exhaust systems. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (if applicable), sensor diagnostics, ECU troubleshooting, wiring diagrams. Fuel System: Carburetor service and adjustment (for applicable models), fuel injection system operation and diagnosis, fuel pump, fuel lines, fuel filter replacement. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications, bearing replacement. Brake System: Disc brake and drum brake service, hydraulic system components (master cylinder, wheel cylinders, brake lines), parking brake system, ABS (if equipped). Steering System: Manual steering and power steering system service, steering rack/box, tie rod ends, steering column, alignment. Transmission Manual: Clutch assembly, manual transaxle overhaul, gear inspection, bearing replacement, shift mechanism service. Transmission Automatic: Automatic transaxle operation, fluid service, filter replacement, component identification, basic troubleshooting. Body Electrical: Lighting system, wipers and washers, horn, power windows, central locking, instrument panel, dashboard components, complete wiring schematics. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks and top-offs. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including electrical faults and mechanical malfunctions. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components of the vehicle, from minor adjustments to major overhauls. Diagnostics: In-depth diagnostic guides, fault code interpretation (if applicable), and visual inspection techniques. Technical Depth Depth Of Information: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed specifications for torque, clearances, and alignments. Illustrations: Detailed illustrations, diagrams, and photos to visually guide users through repair and maintenance procedures. Wiring Schematics: Complete and detailed wiring diagrams for all vehicle electrical systems, crucial for electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Zoom Capability: YES Binding Type Binding: Digital (PDF) Paper Type Paper Quality: N/A (Digital) Navigation Table Of Contents: Numbered table of contents for easy information retrieval. Cross Referencing: Bold figure numbers for quick matching of illustrations with instructions. ⚙️ Engine Specifications Primary Engine Variant Engine Displacement Range: Likely 993cc to 1600cc, depending on specific CB-23, CB-61, CB-80 designations and market. Common engines include the 1.0L (CB23) and 1.3L (CB61, CB80) and 1.5L/1.6L (CB80 series) variants. Performance Horsepower Range: Approximately 45-70 HP for 1.0L, 60-85 HP for 1.3L/1.5L/1.6L engines, varying by specific engine code and tuning. Torque Range: Approximately 70-85 Nm for 1.0L, 95-120 Nm for 1.3L/1.5L/1.6L engines. Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI) depending on model year and engine specification. The manual will detail specific systems. 🔧 Transmission Standard Transmission Type: Manual Transaxle (likely 5-speed for most variants). Optional Transmission Type: Automatic Transaxle (likely 3-speed or 4-speed, depending on market and model). Features Drivetrain: Front-Wheel Drive (FWD) is standard for the Charade. 📐 Dimensions Exterior Body Styles: Likely Hatchback (3-door and 5-door) and potentially Saloon/Sedan variants depending on the specific CB codes and market. Weights Curb Weight Range: Typically ranging from 750 kg to 950 kg, depending on body style, engine, and equipment. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings from independent agencies (e.g., Euro NCAP, IIHS) for this generation would need to be researched; however, it was designed in an era with less stringent safety standards than today. Active Features Braking System: Front disc brakes and rear drum brakes are typical. Some higher trims might have rear discs...
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Daihatsu Charade CB-23 CB-61 CB-80 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Chassis Codes Covered:
CB-23, CB-61, CB-80
Generation
Likely Generation Covered:
Third Generation (G100/G101/G102/G112)
Codes
Engine Codes Indicated:
Various (specifics detailed within manual, e.g., CB-23 series likely relates to 1.0L engines, CB-61 to 1.3L, CB-80 to 1.6L or 1.5L variants)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics alike.
Competitive Analysis
Value Proposition:
An inexpensive way to keep the vehicle working properly and a primary source for repair and service information.
Key Features
Content Detail:
Detailed substeps, notes, cautions, and warnings throughout each chapter pinpoint critical information.
Accessibility:
Printable pages allow users to take necessary sections into the garage or workshop.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System
Page Count
Estimated Page Count:
Likely extensive, typical workshop manuals for this era range from 500-1500+ pages depending on model variants and detail.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality
Printability:
Fully Printable
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine overhaul, cylinder head, block assembly, timing systems, piston and rod assembly, crankshaft and bearings, lubrication system, cooling system, intake and exhaust systems.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (if applicable), sensor diagnostics, ECU troubleshooting, wiring diagrams.
Fuel System:
Carburetor service and adjustment (for applicable models), fuel injection system operation and diagnosis, fuel pump, fuel lines, fuel filter replacement.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications, bearing replacement.
Brake System:
Disc brake and drum brake service, hydraulic system components (master cylinder, wheel cylinders, brake lines), parking brake system, ABS (if equipped).
Steering System:
Manual steering and power steering system service, steering rack/box, tie rod ends, steering column, alignment.
Transmission Manual:
Clutch assembly, manual transaxle overhaul, gear inspection, bearing replacement, shift mechanism service.
Transmission Automatic:
Automatic transaxle operation, fluid service, filter replacement, component identification, basic troubleshooting.
Body Electrical:
Lighting system, wipers and washers, horn, power windows, central locking, instrument panel, dashboard components, complete wiring schematics.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks and top-offs.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including electrical faults and mechanical malfunctions.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components of the vehicle, from minor adjustments to major overhauls.
Diagnostics:
In-depth diagnostic guides, fault code interpretation (if applicable), and visual inspection techniques.
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed specifications for torque, clearances, and alignments.
Illustrations:
Detailed illustrations, diagrams, and photos to visually guide users through repair and maintenance procedures.
Wiring Schematics:
Complete and detailed wiring diagrams for all vehicle electrical systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Zoom Capability:
YES
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Quality:
N/A (Digital)
Navigation
Table Of Contents:
Numbered table of contents for easy information retrieval.
Cross Referencing:
Bold figure numbers for quick matching of illustrations with instructions.
⚙️ Engine Specifications
Primary Engine Variant
Engine Displacement Range:
Likely 993cc to 1600cc, depending on specific CB-23, CB-61, CB-80 designations and market. Common engines include the 1.0L (CB23) and 1.3L (CB61, CB80) and 1.5L/1.6L (CB80 series) variants.
Performance
Horsepower Range:
Approximately 45-70 HP for 1.0L, 60-85 HP for 1.3L/1.5L/1.6L engines, varying by specific engine code and tuning.
Torque Range:
Approximately 70-85 Nm for 1.0L, 95-120 Nm for 1.3L/1.5L/1.6L engines.
Fuel System
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI) depending on model year and engine specification. The manual will detail specific systems.
🔧 Transmission
Standard Transmission
Type:
Manual Transaxle (likely 5-speed for most variants).
Optional Transmission
Type:
Automatic Transaxle (likely 3-speed or 4-speed, depending on market and model).
Features
Drivetrain:
Front-Wheel Drive (FWD) is standard for the Charade.
📐 Dimensions
Exterior
Body Styles:
Likely Hatchback (3-door and 5-door) and potentially Saloon/Sedan variants depending on the specific CB codes and market.
Weights
Curb Weight Range:
Typically ranging from 750 kg to 950 kg, depending on body style, engine, and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings from independent agencies (e.g., Euro NCAP, IIHS) for this generation would need to be researched; however, it was designed in an era with less stringent safety standards than today.
Active Features
Braking System:
Front disc brakes and rear drum brakes are typical. Some higher trims might have rear discs or ABS depending on the model year and market.
Passive Features
Restraint System:
Seat belts (front and rear), potentially driver-side airbag depending on market and option. The manual covers the restraint system components.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Manual covers the body electrical system and radio wiring.
Driver Assistance
ABS Availability:
Optional on some higher trims and later models within the generation.
Connectivity
Diagnostic Port:
Likely a proprietary Daihatsu diagnostic connector or early OBD-I system, with the manual providing specific diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, depending on driving conditions. Specific recommendations are in the manual.
Fluid Specifications
Engine Oil Type:
Likely API SG or SH classification, viscosity grades such as 10W-30 or 5W-30. The manual will specify exact requirements for each engine.
Coolant Type:
Ethylene glycol-based antifreeze. Manual will specify type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Timing belt (critical maintenance item), CV joints, clutch wear, suspension bushings, radiator, exhaust system components. The manual will detail inspection and replacement procedures for these.
Electrical Issues:
Corrosion on electrical connectors, aging wiring harnesses, distributor issues (on some models) can occur. The electrical diagrams in the manual are essential for diagnosis.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for its expertise in small, efficient, and reliable vehicles, often targeting economical transportation.
Model Evolution
Charade Positioning:
The Charade was Daihatsu's flagship small car, competing in the subcompact segment against vehicles like the Toyota Starlet, Honda Civic, and Nissan Micra/March.
Production
Production Period Of Generation:
The third generation (G100 series) was produced roughly from 1987 to 1994, with minor updates.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Charade was generally well-regarded for its fuel economy, reliability, and compact size, making it a popular choice in urban environments and for budget-conscious buyers.
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