DAIHATSU CHARADE CENTRO L500 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: L500 Codes Chassis Codes: L500S, L501S, L502S, L510S, L512S, L550S, L560S Engine Codes: EF-EL, EF-SE, EF-DE, EF-JL, EF-VG, JB-JL, EJ-DE, EJ-VE 👋 Introduction Market Position Positioning: The Daihatsu Charade L500 series, launched in 1994, was a subcompact hatchback known for its fuel efficiency, compact size, and practicality, primarily targeting urban commuters and budget-conscious buyers. It competed with vehicles like the Suzuki Cultus/Swift, Honda City, and Mitsubishi Minica. Competitive Analysis Competitors: Suzuki Cultus/Swift, Honda City, Mitsubishi Minica, Nissan March/Micra, Toyota Starlet. Key Features Features: Compact dimensions for city driving, economical engines, available 4WD in some variants, diverse trim levels offering varying features and performance. 📋 Manual Details Coverage Areas Vehicle Years: 1994-2000 Trim Levels: Centro, CX, CG, TS, TR, CL, CR, TX, CX Limited, CG Limited, TR Limited, GTXX, GTi, Turbo, Aero Downhill, Aura Page Count Estimated Pages: Approximately 1000+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition system, emission control, exhaust system, cooling system, lubrication system Drivetrain: Manual transmission, automatic transmission, clutch, drive shafts, differentials, axles, 4WD system (if applicable) Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Engine control unit (ECU), ignition, starting system, charging system, lighting system, instruments, wipers, horn, power windows, central locking, audio system, air conditioning controls Body: Exterior body panels, interior trim, doors, windows, seats, bumpers, glass, sunroof (if applicable) Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments, brake pad inspection/replacement, tire rotation Repair Rebuild: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, starter motor replacement, alternator replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams for electrical systems, component testing procedures Special Tools: Identification and usage of specific tools required for various repair and maintenance tasks Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and repair instructions. 📊 Manual Specifications File Format Format Details: High-resolution PDF, searchable text, easily navigable with bookmarks and hyperlinks. Print Quality Quality: Excellent clarity for text and diagrams, optimized for printing. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Inline-3 and Inline-4 naturally aspirated and turbocharged petrol engines. Performance Ef El: 659cc, 3-cylinder, SOHC, ~55-60 PS Ef De: 659cc, 3-cylinder, DOHC, Turbocharged, Intercooled, ~64 PS Ej Ve: 989cc, 4-cylinder, DOHC, VVT-i, ~70-75 PS Jb Jl: 659cc, 4-cylinder, DOHC, Turbocharged, ~70-80 PS (GTXX) Fuel System System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Maintenance Timing Belt Replacement Interval: Every 60,000 - 100,000 km or 4-5 years, depending on engine and operating conditions. Refer to manual for exact specifications. 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 3-speed or 4-speed Automatic Transmission (AT) Features 4Wd Availability: Available on select models with both MT and AT, often referred to as '4WD' or '4-Wheel Drive'. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90. Check manual for specific Daihatsu fluid P/N. Automatic Transmission Fluid: Dexron II/III compatible ATF. Check manual for specific Daihatsu fluid P/N. 📐 Dimensions Exterior Length: Approx. 3,670 - 3,700 mm Width: Approx. 1,595 mm Height: Approx. 1,385 - 1,450 mm Wheelbase: Approx. 2,390 mm Weights Curb Weight: Approx. 780 - 950 kg (depending on engine and drivetrain) Gross Vehicle Weight Rating: Varies by model, typically around 1300-1400 kg. 🛡️ Safety Features Ratings Jncsa Crash Safety: Achieved good ratings in Japanese New Car Assessment Program (JNCAP) crash tests for its era. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Traction Control: Traction Control System (TCS) available on some performance-oriented models (e.g., GTXX Turbo). Passive Features Airbags: Driver and front passenger airbags available on select models. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Features: Basic AM/FM radio, cassette player or CD player depending on trim and options. Digital clock. Driver Assistance Features: Limited to available ABS and Traction Control System on higher trims. No advanced driver-assistance systems (ADAS) typical of modern vehicles. Connectivity Features: None in the modern sense. Basic auxiliary input for audio devices might be present on later models or aftermarket installations. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 - 7,500 km or 6 months. Use high-quality synthetic or semi-synthetic oil. Air Filter Replacement: Every 15,000 - 20,000 km or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 - 60,000 km depending on plug type (copper, platinum, iridium). Refer to manual for specific recommendations. Coolant Replacement: Every 2-3 years or 40,000-60,000 km. Use a compatible ethylene glycol-based coolant. Fluid Specifications Engine Oil: API SG/SH/SJ, ILSAC...
The Daihatsu Charade L500 series, launched in 1994, was a subcompact hatchback known for its fuel efficiency, compact size, and practicality, primarily targeting urban commuters and budget-conscious buyers. It competed with vehicles like the Suzuki Cultus/Swift, Honda City, and Mitsubishi Minica.
Competitive Analysis
Competitors:
Suzuki Cultus/Swift, Honda City, Mitsubishi Minica, Nissan March/Micra, Toyota Starlet.
Key Features
Features:
Compact dimensions for city driving, economical engines, available 4WD in some variants, diverse trim levels offering varying features and performance.
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Engine control unit (ECU), ignition, starting system, charging system, lighting system, instruments, wipers, horn, power windows, central locking, audio system, air conditioning controls
Identification and usage of specific tools required for various repair and maintenance tasks
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and repair instructions.
📊 Manual Specifications
File Format
Format Details:
High-resolution PDF, searchable text, easily navigable with bookmarks and hyperlinks.
Print Quality
Quality:
Excellent clarity for text and diagrams, optimized for printing.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline-3 and Inline-4 naturally aspirated and turbocharged petrol engines.
Every 60,000 - 100,000 km or 4-5 years, depending on engine and operating conditions. Refer to manual for exact specifications.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
3-speed or 4-speed Automatic Transmission (AT)
Features
4Wd Availability:
Available on select models with both MT and AT, often referred to as '4WD' or '4-Wheel Drive'.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90. Check manual for specific Daihatsu fluid P/N.
Automatic Transmission Fluid:
Dexron II/III compatible ATF. Check manual for specific Daihatsu fluid P/N.
📐 Dimensions
Exterior
Length:
Approx. 3,670 - 3,700 mm
Width:
Approx. 1,595 mm
Height:
Approx. 1,385 - 1,450 mm
Wheelbase:
Approx. 2,390 mm
Weights
Curb Weight:
Approx. 780 - 950 kg (depending on engine and drivetrain)
Gross Vehicle Weight Rating:
Varies by model, typically around 1300-1400 kg.
🛡️ Safety Features
Ratings
Jncsa Crash Safety:
Achieved good ratings in Japanese New Car Assessment Program (JNCAP) crash tests for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction Control System (TCS) available on some performance-oriented models (e.g., GTXX Turbo).
Passive Features
Airbags:
Driver and front passenger airbags available on select models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, cassette player or CD player depending on trim and options. Digital clock.
Driver Assistance
Features:
Limited to available ABS and Traction Control System on higher trims. No advanced driver-assistance systems (ADAS) typical of modern vehicles.
Connectivity
Features:
None in the modern sense. Basic auxiliary input for audio devices might be present on later models or aftermarket installations.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 - 7,500 km or 6 months. Use high-quality synthetic or semi-synthetic oil.
Air Filter Replacement:
Every 15,000 - 20,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 km depending on plug type (copper, platinum, iridium). Refer to manual for specific recommendations.
Coolant Replacement:
Every 2-3 years or 40,000-60,000 km. Use a compatible ethylene glycol-based coolant.
Fluid Specifications
Engine Oil:
API SG/SH/SJ, ILSAC GF-2/GF-3. Viscosity: 5W-30 or 10W-40 recommended. Capacity: Approx. 3.0 - 3.5 liters with filter change, check manual.
Brake Fluid:
DOT 3 or DOT 4. Ensure to use fresh, unopened fluid.
Power Steering Fluid:
Dexron II/III compatible ATF or specified power steering fluid. Check manual.
Known Issues
Engine:
Timing belt wear, oil leaks, potential for head gasket issues on high-mileage engines, carbon build-up in turbocharged engines.
Transmission:
Wear in synchros on manual transmissions, occasional solenoid issues in automatic transmissions.
Electrical:
Corrosion on electrical connectors, issues with instrument cluster, aging wiring harness components, alternator and starter motor wear.
Suspension Steering:
Worn ball joints, tie rod ends, bushings leading to knocking noises and poor handling. Power steering pump leaks.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, specializing in Kei cars and compact segments.
Model Evolution
Previous Generation:
L200 series (1986-1994), which established the Charade's reputation for affordability and efficiency.
Next Generation:
Later Charade models (G200 series onwards) continued to evolve with design and technology, but the L500 represents a distinct era.
Production
Production Period:
1994 - 2000
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Notable Awards:
While not a recipient of major international awards, the Charade line was consistently recognized in Japan for its value, fuel efficiency, and reliability in the compact car segment.
Ratings
Fuel Economy:
Highly rated for fuel economy, making it a popular choice for economical transportation. Specific MPG figures vary by engine and drivetrain, but generally excellent for its class and era.
Certifications
Certification Standards:
Meets Japanese domestic market (JDM) safety and emissions standards for the period.
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