📚 Vehicle Manual Information

Daihatsu Charade Chassis Workshop Manual

🏷️ Basic Information

Make:

Daihatsu

Model:

Charade

Product Type:

Workshop Manual

Product Focus:

Chassis

Vehicle Chassis Codes Covered:

Likely covers common chassis codes for various Charade generations, e.g., G10, G20, G30, G11, G21, G31, G100, G200 series, depending on the specific publication's scope.

👋 Introduction

Vehicle Segment:

Subcompact hatchback/sedan, known for its affordability, fuel efficiency, and reliability.

Target Audience:

Economy car buyers, particularly in urban environments where its compact size is advantageous.

Key Competitors:

Suzuki Swift, Honda Civic (early generations), Toyota Starlet, Nissan March/Micra, Hyundai Accent.

Vehicle Attributes:

Compact dimensions, fuel-efficient engines, practical interior, agile handling, good value for money.

Benefit To Owner:

Enables owners and independent mechanics to perform in-depth chassis maintenance, repair, and troubleshooting, saving on dealership service costs and ensuring proper vehicle upkeep.

📋 Manual Details

Primary Focus:

Chassis systems, including suspension, steering, brakes, wheels, tires, and frame.

Secondary Coverage:

Likely includes some related components such as exhaust systems, fuel tank and lines, parking brake, and possibly drive shafts if integrated with the chassis components.

Estimated Page Count:

Varies widely depending on the specific generation and scope. Typically ranges from 200 to 600+ pages for a comprehensive workshop manual.

Type:

Workshop Manual / Service Manual

Language:

Likely English, but could also be available in Japanese, German, French, or other languages depending on the origin and distribution of the manual.

Format:

Typically available as a printed manual or a digital format such as PDF.

📖 Manual Coverage

Suspension Front:

MacPherson strut, coil springs, shock absorbers, control arms, ball joints, bushings, anti-roll bars.

Suspension Rear:

Various configurations depending on generation (e.g., independent trailing arm, semi-independent torsion beam, solid axle), coil springs, shock absorbers, bushings.

Steering System:

Rack and pinion steering, power steering components (if equipped), steering column, tie rod ends, steering rack.

Braking System Front:

Disc brakes, brake calipers, brake pads, brake rotors, brake lines, master cylinder, brake booster (if applicable).

Braking System Rear:

Drum brakes or disc brakes, brake shoes, brake drums, brake cylinders, parking brake mechanism, brake lines.

Wheels And Tires:

Wheel specifications, tire pressure, wheel alignment procedures, lug nut torque specifications, bearing maintenance.

Chassis Frame And Body:

Frame construction, mounting points, body mounting, rust prevention, structural repair (basic).

Parking Brake System:

Components, operation, adjustment, and repair procedures for the parking brake mechanism.

Exhaust System Mounting:

Mounting brackets, hangers, and gaskets for the exhaust system, as it is physically attached to the chassis.

Maintenance:

Lubrication points, inspection schedules, wheel bearing repacking, brake fluid changes, tire rotation.

Diagnosis And Troubleshooting:

Symptoms of common chassis issues (e.g., noises, vibrations, steering pull), diagnostic steps, common failure points.

Disassembly And Assembly:

Step-by-step instructions for removing, inspecting, repairing, and reinstalling suspension components, steering parts, brake assemblies, and related chassis elements.

Adjustments:

Wheel alignment procedures, brake adjustment (for drum brakes), parking brake adjustment.

Component Replacement:

Detailed instructions for replacing parts such as shock absorbers, struts, brake pads, rotors, steering racks, ball joints, and bushings.

Wheel Bearing Service:

Detailed procedures for removing, cleaning, repacking, and installing wheel bearings, along with critical bearing adjustment specifications.

Driveshaft Cv Joint Service:

If applicable to the specific chassis design, procedures for driveshaft removal, CV joint boot replacement, and driveshaft balancing.

Depth Level:

Comprehensive. Covers detailed repair and overhaul procedures, diagnostic charts, specifications, and tolerances required for professional servicing.

Detail Level:

Includes torque specifications for all fasteners, alignment angles, fluid types and capacities, and detailed diagrams for component identification and assembly.

Diagnostic Charts:

Includes diagnostic flowcharts for identifying and resolving chassis-related issues such as steering problems, suspension noises, and brake malfunctions.

📊 Manual Specifications

Digital Format Details:

If PDF, often searchable text, high-resolution scans of original pages, printable chapters.

Print Quality Description:

High-quality reproductions of original factory documentation, with clear text and legible diagrams.

Binding Type Description:

For printed manuals: Perfect bound, spiral bound, or three-ring binder format for ease of use in a workshop environment.

Paper Type Description:

Durable paper stock, often matte finish to reduce glare in a workshop setting.

Manual Scope:

This is a dedicated chassis workshop manual, meaning it provides deep technical detail specifically for chassis systems, not a general overview of the entire vehicle.

⚙️ Engine Specifications

Common Engines Generations:

Various 3-cylinder and 4-cylinder petrol engines. Examples include: 1.0L (e.g., CB10, CL10), 1.3L (e.g., CE13, CH13, ED13, HE, EF-EL, EJ-DE, EJ-VE), 1.5L (e.g., HE-C, HC-C, EJ-DE, EJ-VE), and potentially diesel variants in some markets.

Typical Horsepower Range:

50 hp to 100 hp, depending on engine size, configuration (e.g., naturally aspirated, turbo), and specific generation.

Typical Torque Range:

45 lb-ft to 85 lb-ft, correlating with engine displacement and tuning.

Fuel Delivery:

Carbureted (earlier models) or Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI) (later models).

Engine Code Examples:

Common codes include EF-EL, EF-JL, EF-SE, ED10, ED13, HE, HC, EJ-DE, EJ-VE. The manual will detail specific codes for the covered years.

🔧 Transmission

Standard Transmission Type:

Typically a 4-speed or 5-speed manual transmission.

Optional Transmission Type:

Often available with a 3-speed or 4-speed automatic transmission.

Transmission Features:

Front-wheel drive (FWD) is standard. Some generations might have offered All-wheel drive (AWD) on specific models. The manual will detail clutch operation, gearbox internals, and automatic transmission control systems.

📐 Dimensions

Typical Dimensions:

Highly variable by generation. Early models were very small (e.g., ~3.7m length), later ones grew slightly. The manual may not detail exterior dimensions comprehensively but will have component measurements.

Curb Weight Range:

Approximately 700 kg to 950 kg, depending on engine and body style.

Gross Vehicle Weight Rating Gvwr:

Will be specified in the manual for safe load capacities.

🛡️ Safety Features

Crash Test Information:

Early generations had minimal safety features and consequently lower crash test ratings by modern standards. Later models introduced improved structural integrity and airbags. Specific ratings are usually not the focus of a chassis workshop manual, but it will cover safety-related components like brakes and steering.

Braking Features:

Anti-lock Braking System (ABS) available on later models, Electronic Brake-force Distribution (EBD) on some variants.

Restraint Systems:

Seat belts, driver and passenger airbags (on later models). The manual covers the mounting and systems related to these where they integrate with the chassis.

💡 Technology Features

Infotainment Systems Covered:

This manual focuses on chassis. Therefore, infotainment systems are not a primary coverage area, though electrical systems related to chassis functions (e.g., ABS warning lights) might be touched upon.

Driver Assistance Features Covered:

While not a primary focus, the manual covers the mechanical components of ABS, if equipped, which is a fundamental driver assistance feature related to the braking system.

Connectivity Features Covered:

No coverage of connectivity features.

🔧 Maintenance

Suspension Inspection:

Recommended inspection every 10,000-15,000 miles or 6-12 months for wear on bushings, ball joints, and tie rod ends. Manual will provide precise intervals.

Brake System Maintenance:

Brake fluid flush every 2-3 years. Brake pad and rotor inspection at every oil change. Manual will detail specific mileages and timeframes.

Wheel Alignment:

Recommended after significant suspension work or if uneven tire wear is observed. Manual will list factory specifications.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on the model year and specific braking system components. Manual will confirm exact specification.

Power Steering Fluid Type:

Specific ATF (Automatic Transmission Fluid) or power steering fluid, as specified by Daihatsu. Manual will list the correct type and capacity.

Common Chassis Wear Items:

Worn suspension bushings (leading to clunks and poor handling), premature wear of ball joints and tie rod ends, brake component wear (pads, rotors, drums), steering rack leaks or play.

Typical Repair Solutions:

Replacement of worn bushings with OEM or aftermarket parts, replacement of ball joints and tie rod ends, brake servicing (pad/rotor replacement, caliper service, brake shoe adjustment), steering rack overhaul or replacement.

📚 Vehicle History

Daihatsu Background:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles known for their reliability and value, particularly in Asian and European markets.

Charade Generations:

The Charade has gone through multiple generations (e.g., G10, G20, G30, G100, G200), each evolving in size, styling, and technology. This manual likely focuses on specific generations known for their chassis design.

Production Years:

The Daihatsu Charade was produced from the mid-1970s to the early 2000s, with significant redesigns and platform changes throughout its lifespan. The specific manual will cover a defined range of these years.

Manufacturing Locations:

Primarily manufactured in Japan, with production or assembly also occurring in other countries through licensing or joint ventures.

🏆 Awards & Recognition

Vehicle Awards:

The Daihatsu Charade, particularly in its early generations, was often recognized for its fuel economy and affordability in consumer reports and market surveys. Specific chassis-related awards are unlikely, but its robust yet simple design contributed to its overall positive reception.

Reliability Ratings:

Generally perceived as a reliable vehicle within its class, especially for its era. The manual's comprehensive coverage aids in maintaining this reliability.