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Daihatsu Copen 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2012 Codes Chassis Code Primary: L880K 👋 Introduction Market Position Vehicle Segment: Kei car, convertible sports car. Competitive Analysis Competitors: Suzuki Cappuccino, Honda Beat (previous generations), Mazda MX-5 Miata (in some markets). Key Features Vehicle Type: Two-door, two-seater convertible with an electric retractable hardtop. Design Philosophy: Sporty, compact, open-top driving experience. Manual Value Proposition Cost Savings: Enables owners to perform their own servicing, saving $50-$60 per hour on labor costs. Target Audience: Daihatsu Copen 2012 owners, DIY enthusiasts, automotive technicians. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory service and repair information for all styles of the 2012 Daihatsu Copen. Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'complete' and 'comprehensive'). Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Service / Repair, Engine Control System, Fuel Injection / Fuel System, Cooling System, Emission System. Transmission: Transmission Service / Repair, Differential / Drive, Axle. Chassis And Suspension: Brake System, Suspension, Steering, Chassis / Body. Electrical And Diagnostics: Wiring Diagram, Electrical System, Troubleshooting. Comfort And Interior: Heater/Air Conditioning, Restraint System, Interior. Maintenance And Lubrication: General Maintenance, Periodic Lubrication. Procedures Included Repair Procedures: Step-by-step repair procedures, detailed substeps, diagnostic and repair procedures in great detail, tuning procedures. Troubleshooting: Advanced troubleshooting guide to diagnose and correct problems. Technical Depth Depth: Covers fundamentals of maintaining and repairing, what factory-trained technicians know, complete repair, maintenance, rebuild, refurbish, and restoration. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for easy information retrieval. Print Quality Printability: Printable without restriction, individual pages or entire manual. Resolution: High resolution. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET (likely for the 2012 model, common in L880K) Engine Type: 659cc, turbocharged, intercooled, DOHC, 16-valve, inline-3 cylinder. Performance Horsepower: 64 PS (47 kW; 63 hp) at 6,000 rpm (Kei car regulations). Torque: 103 N⋅m (76 lb⋅ft) at 3,200 rpm (Kei car regulations). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline (Octane rating as specified in manual). Cooling System Cooling Type: Pressurized liquid cooling system. Lubrication Oil Capacity: Refer to manual for specific capacity (typically around 3.0-3.5 liters). 🔧 Transmission Standard Type: 4-speed automatic or 5-speed manual transmission. Optional Type: N/A (variants are usually tied to transmission choice). Features Drive Type: Front-wheel drive (FWD). Transmission Fluid: Specific ATF for automatic, gear oil for manual (refer to manual for exact specifications and part numbers). 📐 Dimensions Exterior Length: 3395 mm (133.7 in) Width: 1475 mm (58.1 in) Height: 1245 mm (49.0 in) Wheelbase: 2230 mm (87.8 in) Weights Curb Weight: Approx. 850-900 kg (1874-1984 lbs) depending on transmission and specification. 🛡️ Safety Features Ratings Crash Test Results: Refer to manual for specific safety rating information and structural integrity details. Active Features Braking System: Front ventilated discs, rear solid discs (typical configuration). Stability Control: Traction Control System (TCS) and Vehicle Stability Control (VSC) may be present depending on market and trim. Passive Features Airbags: Driver and passenger airbags. Restraint System: Seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player; aftermarket upgrades common. Specifics vary by trim. Driver Assistance Parking Sensors: Optional depending on market and trim. Connectivity Connectivity Features: Limited by modern standards; typically relies on aftermarket solutions for Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific mileage/time interval (typically 5,000-10,000 km or 6-12 months). Transmission Fluid Change: Refer to manual for specific intervals (automatic: typically 40,000-80,000 km; manual: typically 80,000-100,000 km). Spark Plugs: Refer to manual for replacement interval (e.g., 30,000-60,000 km for standard, longer for iridium). Fluid Specifications Engine Oil Grade: Refer to manual for specific viscosity (e.g., 5W-30, 5W-40). Coolant Type: Ethylene glycol-based antifreeze (refer to manual for specific type and mixture ratio). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual). Known Issues Common Wear Items: Turbocharger wear, catalytic converter issues, suspension components (bushings, ball joints), convertible roof mechanism wear, ignition coils. Diagnostic Challenges: Intermittent electrical gremlins, turbocharger boost leaks. 📚 Vehicle History Brand Heritage Daihatsu Specialty: Known for producing small, efficient, and innovative vehicles, particularly Kei cars. Model Evolution First Generation: L880K chassis, introduced in 2002, with continuous updates. Generation For Manual: Second generation (L880K) which ran from 2002 to 2012. Production Production Period: 2002-2012 for the L880K generation. Manufacturing Location: Japan. 🏆 Awards & Recognition Recognitions Kei Car Awards: Often recognized for its sporty design and convertible appeal within the Kei car segment. Certifications Safety Certifications: Compliance with Japanese safety standards for Kei cars.
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Stichworte: 2012 Car Cars Copen Daihatsu
Daihatsu Copen 2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Year:
2012
Codes
Chassis Code Primary:
L880K
👋 Introduction
Market Position
Vehicle Segment:
Kei car, convertible sports car.
Competitive Analysis
Competitors:
Suzuki Cappuccino, Honda Beat (previous generations), Mazda MX-5 Miata (in some markets).
Key Features
Vehicle Type:
Two-door, two-seater convertible with an electric retractable hardtop.
Design Philosophy:
Sporty, compact, open-top driving experience.
Manual Value Proposition
Cost Savings:
Enables owners to perform their own servicing, saving $50-$60 per hour on labor costs.
Target Audience:
Daihatsu Copen 2012 owners, DIY enthusiasts, automotive technicians.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive factory service and repair information for all styles of the 2012 Daihatsu Copen.
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'complete' and 'comprehensive').
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Service / Repair, Engine Control System, Fuel Injection / Fuel System, Cooling System, Emission System.
Transmission:
Transmission Service / Repair, Differential / Drive, Axle.
Chassis And Suspension:
Brake System, Suspension, Steering, Chassis / Body.
Electrical And Diagnostics:
Wiring Diagram, Electrical System, Troubleshooting.
Comfort And Interior:
Heater/Air Conditioning, Restraint System, Interior.
Maintenance And Lubrication:
General Maintenance, Periodic Lubrication.
Procedures Included
Repair Procedures:
Step-by-step repair procedures, detailed substeps, diagnostic and repair procedures in great detail, tuning procedures.
Troubleshooting:
Advanced troubleshooting guide to diagnose and correct problems.
Technical Depth
Depth:
Covers fundamentals of maintaining and repairing, what factory-trained technicians know, complete repair, maintenance, rebuild, refurbish, and restoration.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for easy information retrieval.
Print Quality
Printability:
Printable without restriction, individual pages or entire manual.
Resolution:
High resolution.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
JB-DET (likely for the 2012 model, common in L880K)
Engine Type:
659cc, turbocharged, intercooled, DOHC, 16-valve, inline-3 cylinder.
Performance
Horsepower:
64 PS (47 kW; 63 hp) at 6,000 rpm (Kei car regulations).
Torque:
103 N⋅m (76 lb⋅ft) at 3,200 rpm (Kei car regulations).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual).
Cooling System
Cooling Type:
Pressurized liquid cooling system.
Lubrication
Oil Capacity:
Refer to manual for specific capacity (typically around 3.0-3.5 liters).
🔧 Transmission
Standard
Type:
4-speed automatic or 5-speed manual transmission.
Optional
Type:
N/A (variants are usually tied to transmission choice).
Features
Drive Type:
Front-wheel drive (FWD).
Transmission Fluid:
Specific ATF for automatic, gear oil for manual (refer to manual for exact specifications and part numbers).
📐 Dimensions
Exterior
Length:
3395 mm (133.7 in)
Width:
1475 mm (58.1 in)
Height:
1245 mm (49.0 in)
Wheelbase:
2230 mm (87.8 in)
Weights
Curb Weight:
Approx. 850-900 kg (1874-1984 lbs) depending on transmission and specification.
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to manual for specific safety rating information and structural integrity details.
Active Features
Braking System:
Front ventilated discs, rear solid discs (typical configuration).
Stability Control:
Traction Control System (TCS) and Vehicle Stability Control (VSC) may be present depending on market and trim.
Passive Features
Airbags:
Driver and passenger airbags.
Restraint System:
Seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player; aftermarket upgrades common. Specifics vary by trim.
Driver Assistance
Parking Sensors:
Optional depending on market and trim.
Connectivity
Connectivity Features:
Limited by modern standards; typically relies on aftermarket solutions for Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time interval (typically 5,000-10,000 km or 6-12 months).
Transmission Fluid Change:
Refer to manual for specific intervals (automatic: typically 40,000-80,000 km; manual: typically 80,000-100,000 km).
Spark Plugs:
Refer to manual for replacement interval (e.g., 30,000-60,000 km for standard, longer for iridium).
Fluid Specifications
Engine Oil Grade:
Refer to manual for specific viscosity (e.g., 5W-30, 5W-40).
Coolant Type:
Ethylene glycol-based antifreeze (refer to manual for specific type and mixture ratio).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual).
Known Issues
Common Wear Items:
Turbocharger wear, catalytic converter issues, suspension components (bushings, ball joints), convertible roof mechanism wear, ignition coils.
Diagnostic Challenges:
Intermittent electrical gremlins, turbocharger boost leaks.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for producing small, efficient, and innovative vehicles, particularly Kei cars.
Model Evolution
First Generation:
L880K chassis, introduced in 2002, with continuous updates.
Generation For Manual:
Second generation (L880K) which ran from 2002 to 2012.
Production
Production Period:
2002-2012 for the L880K generation.
Manufacturing Location:
Japan.
🏆 Awards & Recognition
Recognitions
Kei Car Awards:
Often recognized for its sporty design and convertible appeal within the Kei car segment.
Certifications
Safety Certifications:
Compliance with Japanese safety standards for Kei cars.
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