DAIHATSU CUORE L500 L501 Service Repair Manual 1994-1998
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🏷️ Basic Information Identification Make: Daihatsu Model: Cuore Chassis Codes: L500, L501 Generations Covered: Sixth Generation (L500 Series) Market Introduction Years: 1994, 1995, 1996, 1997, 1998 👋 Introduction Market Position Vehicle Segment: Kei car (Japanese domestic market category), subcompact hatchback Target Audience: Budget-conscious urban commuters, small families, small business users Competitive Analysis Key Competitors: Suzuki Alto, Mitsubishi Minica, Honda Life, Subaru Vivio Key Features Vehicle Advantages: Compact size, fuel efficiency, low running costs, maneuverability Manual Value Proposition: Enables comprehensive DIY maintenance and repair, saving on professional labor costs Delivery Method: Instant download, providing immediate access to repair information 📋 Manual Details Coverage Areas Coverage Scope: Full service, repair, and workshop procedures Specific Models Covered: All L500 and L501 variants All Repairs A Z: Yes Page Count Estimated Page Count: Likely extensive, typical for comprehensive workshop manuals (estimate 1000+ pages based on detail) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Engine overhaul, timing, lubrication, cooling, fuel injection, emission control Powertrain: Clutch assembly, manual transmission, automatic transmission (if applicable to models), differential Fuel And Exhaust: Fuel pump, injectors, lines, fuel tank, catalytic converter, muffler, exhaust manifold Ignition And Electrical: Spark plugs, ignition coils, starter motor, alternator, battery, lighting, fuses, relays Braking System: Front and rear brakes (drum/disc configurations), ABS (if equipped), brake lines, master cylinder, calipers, pads, rotors Steering And Suspension: Power steering system, steering rack, tie rods, ball joints, struts, shock absorbers, control arms, bushings Frame And Bodywork: Chassis structure, body panels, doors, fenders, bumpers, interior trim, glass replacement Heating Ventilation Air Conditioning: HVAC system operation, components, refrigerant circuits, cabin filters Wiring Diagrams: Comprehensive electrical schematics for all systems Procedures Included Diagnostic Procedures: Fault finding and troubleshooting guidance for common and complex issues Maintenance Schedule: Detailed service intervals for routine maintenance tasks Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all components Component Replacement: Guidance on replacing parts like sensors, actuators, belts, hoses, etc. Torque Specifications: Precise torque values for critical fasteners Alignment Procedures: Wheel alignment specifications and procedures Technical Depth Technical Level: Professional workshop quality, suitable for DIY enthusiasts and professional technicians Detail Level: High detail on all major repair topics Visual Aids: Includes numerous high-quality pictures and diagrams 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable if professionally produced PDF Print Quality Print Readability: High quality for clear reading and printing Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) Compatibility Operating Systems: Compatible with all major operating systems (Windows, macOS, Linux) Device Compatibility: PC & MAC compatible, viewable on smartphones and tablets with PDF reader ⚙️ Engine Specifications Primary Engine Engine Code Common: EF-SE, EF-DE (3-cylinder, SOHC/DOHC, 659cc) Bore X Stroke: Approximately 64.0 mm x 68.0 mm (for EF-series engines) Compression Ratio: Varies by engine variant, typically around 10.0:1 to 10.5:1 Valve Configuration: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) with 2 or 4 valves per cylinder Performance Horsepower Range: Typically 45-63 PS (33-46 kW) depending on aspiration (naturally aspirated vs. turbocharged) Torque Range: Approximately 55-70 Nm (41-52 lb-ft) depending on engine variant Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating as per owner's manual recommendations) Cooling System Cooling Medium: Water-cooled, pressurized system Coolant Type: Ethylene glycol-based antifreeze/coolant (typically 50/50 mix with distilled water) Lubrication Oil Type Recommendation: API SG/SH or higher, SAE 10W-30 or 10W-40 (specific viscosity may vary with climate, check manual) Oil Capacity: Approximately 2.7 - 3.0 Liters (with filter change, consult manual for exact capacity) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission (often with torque converter) Features Clutch Type: Dry single-plate clutch (hydraulic or cable operated) Transmission Fluid Type: Manual: GL-4 gear oil, Automatic: ATF Dexron II/III equivalent (verify specific type) 📐 Dimensions Exterior Length: Approx. 3,295 - 3,300 mm (Kei car regulations) Width: Approx. 1,440 - 1,450 mm (Kei car regulations) Height: Approx. 1,370 - 1,400 mm Weights Curb Weight: Approx. 650 - 750 kg (depending on equipment) Gross Vehicle Weight Rating: Approximately 1,000 - 1,100 kg 🛡️ Safety Features Ratings Crash Test Ratings: Minimal official global ratings for this era and segment; Japan's JNCAP ratings may apply. Active Features Braking System Type: Front: Ventilated disc brakes; Rear: Drum brakes (common configuration) Antilock Braking System: Optional on some higher trims or later models Passive Features Airbags: Driver airbag was often optional or standard on higher trims Seatbelts: 3-point seatbelts with pre-tensioners (driver/front passenger) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, optional CD player Display Technology: Basic analog gauges, simple climate controls Driver Assistance Parking Assistance: Rear parking sensors were not common, relying on driver visibility Connectivity Bluetooth Usb: Not available in original factory configuration...
Driver airbag was often optional or standard on higher trims
Seatbelts:
3-point seatbelts with pre-tensioners (driver/front passenger)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player
Display Technology:
Basic analog gauges, simple climate controls
Driver Assistance
Parking Assistance:
Rear parking sensors were not common, relying on driver visibility
Connectivity
Bluetooth Usb:
Not available in original factory configuration
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for precise interval)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 40,000 - 60,000 km (depending on plug type, e.g., standard vs. platinum)
Timing Belt Replacement:
Critical: Every 80,000 - 100,000 km or 5-7 years (failure can cause severe engine damage)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Power Steering Fluid:
ATF or specific power steering fluid (check manual)
Coolant Capacity:
Approximately 4.0 - 4.5 Liters (consult manual for exact capacity)
Known Issues
Common Problems:
Minor oil leaks, worn suspension bushings, aging rubber components (hoses, belts), potential ignition system issues (coil packs, plugs) due to age, rust in specific areas depending on climate.
Transmission Wear:
Manual clutch wear, automatic transmission seal leaks or valve body issues on high-mileage units.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history in Japan, specializing in small, economical vehicles (Kei cars).
Model Evolution
Cuore Lineage:
The Cuore (meaning 'heart' in Italian) is one of Daihatsu's longest-running nameplates, dating back to the 1960s. The L500 series represented a significant modernization and styling update.
Production
Manufacturing Location:
Japan
Production Period:
1994-1998 for the L500 series
🏆 Awards & Recognition
Recognitions
Market Awards:
Daihatsu vehicles of this era were recognized for their value, fuel efficiency, and reliability in the Kei car segment.
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