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Daihatsu J211 Terios 2006-2014 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J211 Model Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Codes Vin Prefix: V4P (specific prefix may vary slightly based on region) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a capable, compact, and often affordable all-wheel-drive vehicle for light off-roading and daily commuting. Competitive Analysis Key Competitors 2006-2014: Suzuki Vitara, Honda CR-V, Toyota RAV4, Nissan X-Trail (depending on market). Key Features Terios J210 J211 Strengths: Compact size, good maneuverability, available 4WD, relatively fuel-efficient for its class, rugged styling. Manual Value Proposition Value To Owner: Empowers owners to perform their own maintenance and repairs, saving money and extending vehicle lifespan. Value To Technician: Provides definitive repair procedures, specifications, and diagnostic flowcharts for efficient and accurate servicing. 📋 Manual Details Coverage Areas Primary Regions Covered: Global markets where the J211 Terios was sold. Page Count Estimated Page Count: Approximately 1500-2000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (primary, may include diagrams with international symbols) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, oil pump, cooling system, lubrication. Engine Performance: Fuel injection system, ignition system, emissions control, turbocharging (if applicable), engine diagnostics and troubleshooting. Transmission: Manual transmission (MT) and Automatic transmission (AT) overhaul, operation, diagnostics, and repair, including clutch system and transfer case. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials, constant velocity (CV) joints, wheel bearings. Suspension: Front and rear suspension systems (e.g., MacPherson struts, multi-link), shock absorbers, springs, control arms, stabilizer bars, steering knuckle. Steering: Power steering system (hydraulic or electric), steering column, steering gear, tie rods, alignment specifications. Brakes: Front and rear brake systems (disc/drum or disc/disc), brake calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal/installation, interior trim, doors, windows, locks, sunroof, chassis construction, frame repair (if applicable). Climate Control: Air conditioning (A/C) system, heater, ventilation, blower motor, refrigerant handling, cabin air filter. Safety Systems: Airbag system, seat belt pre-tensioners, SRS component identification and testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement, air filter replacement. Diagnostic Procedures: Troubleshooting guides, fault code identification (OBD-II), component testing procedures, electrical system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Overhaul Procedures: Detailed instructions for complete disassembly and reassembly of major components like engines and transmissions. Special Tools Requirements: Identification and usage of specialized tools required for specific repair or maintenance tasks. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic user maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures, including circuit testing, sensor analysis, and mechanical component testing. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, color-coded for clarity. Torque Specifications: Precise torque values for all critical fasteners. Clearances And Tolerances: Specifications for engine component clearances, bearing tolerances, and other critical measurements. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High resolution, suitable for printing detailed diagrams and text. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Searchability Text Searchability: Fully searchable text for quick information retrieval. Interactivity Hyperlinks: Likely includes internal hyperlinks for navigation between sections and diagrams. ⚙️ Engine Specifications Primary Engine Engine Code Typical: K3-VE (1.5L SOHC I4) Engine Displacement: 1.5 liters (1495 cc) Engine Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft), 16 valves Bore X Stroke: 73.0 mm x 89.2 mm (typical for K3-VE) Performance Horsepower Typical: Approx. 102-109 PS (75-80 kW) @ 6000-6400 rpm Torque Typical: Approx. 135-140 Nm (99-103 lb-ft) @ 4000-4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Recommended: Unleaded Gasoline (Octane rating as per local market recommendations, typically 91 RON or higher). Emission Control: Catalytic converter, EGR (Exhaust Gas Recirculation) if applicable, oxygen sensors. 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission (MT) Optional Optional Transmission: 4-Speed Automatic Transmission (AT) Features Drivetrain Options: Front-Wheel Drive (FWD) and Permanent All-Wheel Drive (4WD) with Center Differential (often lockable in lower gears). Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (typical, check specific manual for exact spec and capacity). Automatic Transmission Fluid Spec: Dexron III / MERCON equivalent (typical, check specific manual for exact spec and capacity). 📐 Dimensions Exterior Length: Approx. 3995 mm Width: Approx. 1695 mm Height: Approx. 1700 mm (with roof rails, can vary) Wheelbase: Approx. 2430 mm Ground Clearance: Approx. 195 mm (unladen) Weights Curb Weight: Approx. 1200-1300 kg...
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Daihatsu J211 Terios 2006-2014 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Chassis Code:
J211
Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Codes
Vin Prefix:
V4P (specific prefix may vary slightly based on region)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Individuals and families seeking a capable, compact, and often affordable all-wheel-drive vehicle for light off-roading and daily commuting.
Competitive Analysis
Key Competitors 2006-2014:
Suzuki Vitara, Honda CR-V, Toyota RAV4, Nissan X-Trail (depending on market).
Key Features
Terios J210 J211 Strengths:
Compact size, good maneuverability, available 4WD, relatively fuel-efficient for its class, rugged styling.
Manual Value Proposition
Value To Owner:
Empowers owners to perform their own maintenance and repairs, saving money and extending vehicle lifespan.
Value To Technician:
Provides definitive repair procedures, specifications, and diagnostic flowcharts for efficient and accurate servicing.
📋 Manual Details
Coverage Areas
Primary Regions Covered:
Global markets where the J211 Terios was sold.
Page Count
Estimated Page Count:
Approximately 1500-2000+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (primary, may include diagrams with international symbols)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, oil pump, cooling system, lubrication.
Engine Performance:
Fuel injection system, ignition system, emissions control, turbocharging (if applicable), engine diagnostics and troubleshooting.
Transmission:
Manual transmission (MT) and Automatic transmission (AT) overhaul, operation, diagnostics, and repair, including clutch system and transfer case.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials, constant velocity (CV) joints, wheel bearings.
Suspension:
Front and rear suspension systems (e.g., MacPherson struts, multi-link), shock absorbers, springs, control arms, stabilizer bars, steering knuckle.
Steering:
Power steering system (hydraulic or electric), steering column, steering gear, tie rods, alignment specifications.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), brake calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).
Electrical System:
12V battery system, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal/installation, interior trim, doors, windows, locks, sunroof, chassis construction, frame repair (if applicable).
Climate Control:
Air conditioning (A/C) system, heater, ventilation, blower motor, refrigerant handling, cabin air filter.
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS component identification and testing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement, air filter replacement.
Diagnostic Procedures:
Troubleshooting guides, fault code identification (OBD-II), component testing procedures, electrical system diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Overhaul Procedures:
Detailed instructions for complete disassembly and reassembly of major components like engines and transmissions.
Special Tools Requirements:
Identification and usage of specialized tools required for specific repair or maintenance tasks.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic user maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including circuit testing, sensor analysis, and mechanical component testing.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, color-coded for clarity.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances, bearing tolerances, and other critical measurements.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Resolution:
High resolution, suitable for printing detailed diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Text Searchability:
Fully searchable text for quick information retrieval.
Interactivity
Hyperlinks:
Likely includes internal hyperlinks for navigation between sections and diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
K3-VE (1.5L SOHC I4)
Engine Displacement:
1.5 liters (1495 cc)
Engine Configuration:
Inline 4-cylinder, SOHC (Single Overhead Camshaft), 16 valves
Bore X Stroke:
73.0 mm x 89.2 mm (typical for K3-VE)
Performance
Horsepower Typical:
Approx. 102-109 PS (75-80 kW) @ 6000-6400 rpm
Torque Typical:
Approx. 135-140 Nm (99-103 lb-ft) @ 4000-4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type Recommended:
Unleaded Gasoline (Octane rating as per local market recommendations, typically 91 RON or higher).
Emission Control:
Catalytic converter, EGR (Exhaust Gas Recirculation) if applicable, oxygen sensors.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission (MT)
Optional
Optional Transmission:
4-Speed Automatic Transmission (AT)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Permanent All-Wheel Drive (4WD) with Center Differential (often lockable in lower gears).
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (typical, check specific manual for exact spec and capacity).
Automatic Transmission Fluid Spec:
Dexron III / MERCON equivalent (typical, check specific manual for exact spec and capacity).
📐 Dimensions
Exterior
Length:
Approx. 3995 mm
Width:
Approx. 1695 mm
Height:
Approx. 1700 mm (with roof rails, can vary)
Wheelbase:
Approx. 2430 mm
Ground Clearance:
Approx. 195 mm (unladen)
Weights
Curb Weight:
Approx. 1200-1300 kg (depending on FWD/4WD and trim)
Gross Vehicle Weight Rating Gvw:
Typically around 1700-1800 kg
Towing Capacity:
Varies significantly by region and specific model, often around 500-1000 kg (check local regulations and manual).
🛡️ Safety Features
Ratings
Crash Test Ratings General:
Generally received moderate to good safety ratings for its class during its production run. Specific ratings (e.g., Euro NCAP, NHTSA) should be verified for individual market models.
Active Features
Active Safety Features Available:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially Brake Assist (BA).
Passive Features
Passive Safety Features Standard:
Driver and front passenger airbags, front seatbelt pre-tensioners, ISOFIX child seat anchors.
Passive Safety Features Optional:
Side airbags, curtain airbags (availability varies by trim and market).
💡 Technology Features
Infotainment
Infotainment Systems Available:
Basic radio/CD players were standard. Higher trims may have featured more advanced audio systems, potentially with auxiliary input or even early Bluetooth connectivity in later years.
Driver Assistance
Driver Assistance Features Availability:
Limited by modern standards. ABS and EBD were the primary electronic driver aids. Features like stability control (VSC) were not commonly standard across all trims.
Connectivity
Connectivity Features:
Auxiliary input for audio devices was a common feature in later models. Integrated navigation or advanced smartphone integration was not typical for this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 - 10,000 miles or 6-12 months, whichever comes first (check manual for exact recommendation).
Air Filter Replacement Interval:
Every 30,000 - 45,000 miles or as needed based on operating conditions.
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles depending on spark plug type (e.g., Iridium).
Coolant Replacement Interval:
Every 40,000 - 60,000 miles or 2-4 years, whichever comes first.
Fluid Specifications
Engine Oil Spec:
0W-20 or 5W-30 API SN/SM/SL (typical, check manual for exact specification and capacity).
Coolant Type:
Ethylene Glycol based, Japanese long-life coolant (often pink or red color, check manual for exact type).
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual for exact specification).
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (bushings, ball joints), clutch wear (on manual transmission models), catalytic converter issues (in some older vehicles).
Potential Engine Concerns:
While generally reliable, some reports of oil consumption or minor oil leaks may occur with high mileage. Timing belt replacement (if applicable, though the K3-VE typically uses a timing chain which is more durable) would be a major maintenance item.
Potential Transmission Concerns:
Clutch wear is a common maintenance item on manual transmission models. Automatic transmissions are generally robust but require regular fluid changes.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu, a subsidiary of Toyota, is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on practicality and affordability.
Model Evolution
Terios Generation J200:
The J211 represents the second generation of the Daihatsu Terios, succeeding the first-generation J100 series. It was redesigned with a more modern appearance and improved chassis.
Rebadging:
In some markets, the J211 Terios was also sold under other brand names, most notably as the Toyota Rush (in Indonesia and other Asian markets) and the Perodua Nautica (in the UK).
Production
Production Period J211:
2006 - 2014
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan and Indonesia.
🏆 Awards & Recognition
Recognitions
Typical Vehicle Awards:
While specific major awards for the J211 Terios are not widely publicized, it was often recognized in regional markets for its affordability, practicality, and value for money in the compact SUV segment.
Ratings
Customer Satisfaction General:
Generally perceived as a reliable and practical vehicle, with good customer satisfaction for its intended purpose.
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