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Daihatsu Terios 2 J200 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Generation: 2nd Generation (J200 Series) Model Code: J200 Year: 2012 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Mini SUV. Target Audience: DIY mechanics, independent repair shops, and enthusiasts seeking detailed repair information. Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini (in some markets), Nissan Juke, and other small, affordable SUVs. Key Features Vehicle Type: Body-on-frame construction (common for this generation), offering robustness and off-road capability. Powertrain Layout: Available in Front-Wheel Drive (FWD) and Selectable/Full-Time All-Wheel Drive (AWD). 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Tra Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Pages: Likely over 1500 pages (typical for comprehensive workshop manuals covering all systems). 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, inspection, repair, and reassembly procedures for all engine variants. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, sensors, actuators, and ECU diagnostics. Transmission Manual: Clutch, gearbox internal components, shift mechanism, lubrication, and troubleshooting. Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic controls, lubrication, and troubleshooting. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, and transfer case. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, and troubleshooting. Steering: Power steering system (hydraulic/electric), steering column, tie rods, steering rack, and wheel alignment. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, hydraulic components, and bleeding procedures. Body Exterior: Body panels, doors, hoods, bumpers, tailgate, glass, seals, and exterior trim replacement. Body Interior: Dashboard, seats, upholstery, door panels, trim pieces, HVAC controls, and interior lighting. Electrical System: Wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn, wipers, power windows, central locking, and keyless entry. HVAC: Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, and ventilation. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, and evaporative emission control (EVAP) system. Cooling System: Radiator, thermostat, water pump, coolant hoses, coolant types, and fan operation. Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipes, and oxygen sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and spark plug replacement. Diagnostic Procedures: Troubleshooting guides for common symptoms, fault code interpretation, and component testing. Repair Procedures: Step-by-step instructions for component replacement and repair across all major vehicle systems. Rebuilding Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds. Calibration Procedures: Procedures for recalibrating electronic modules after component replacement (e.g., throttle body, sensors). Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair tasks. Torque Specifications: Precise torque values for all fasteners and critical components. Electrical Troubleshooting: Guided troubleshooting flowcharts and wiring diagrams for electrical faults. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics. Diagnostic Tools: Information relevant for use with OEM scan tools and common aftermarket diagnostic equipment. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital download - PDF) Paper Type Paper Quality: N/A (Digital download - PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu K3-VE (Inline-4 Petrol) Engine Displacement: 1.5 Liters (1495 cc) Engine Configuration: DOHC, 16 valves, VVT-i (Variable Valve Timing with intelligence) Performance Horsepower Approx: Approximately 108-109 PS (80-81 kW) at 6000-6400 rpm. Torque Approx: Approximately 140-141 Nm (103-104 lb-ft) at 4000-4400 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) Other Emission Controls: Catalytic converter, Oxygen sensors, EVAP system. 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission (MT) Optional Transmission Type Opt: 4-speed Automatic Transmission (AT) Features AWD System: Electronically controlled AWD system with driver-selectable modes (e.g., 2WD, 4WD-i, 4WD-Lock). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact spec). Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact spec). 📐 Dimensions Exterior Length: Approx. 4005 mm (157.7 inches) Width: Approx. 1695 mm (66.7 inches) Height: Approx. 1705 mm (67.1 inches) Wheelbase: Approx. 2685 mm (105.7 inches) Weights Curb Weight Approx: Approx. 1100-1200 kg (2425-2645 lbs) depending on configuration. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and specific test. Often received 4-star ratings in Euro NCAP for similar models in its class. Active Features ABS: Standard Anti-lock Braking System. Ebd: Standard Electronic Brakeforce Distribution. Traction Control: May be available on higher trims or AWD models. Passive Features Airbags: Front airbags (driver and passenger) standard. Side and curtain airbags may be optional. Seatbelts: 3-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Standard AM/FM radio with CD player, potentially with...
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Stichworte: 2012 Car Daihatsu J200 Terios 2
Daihatsu Terios 2 J200 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Generation:
2nd Generation (J200 Series)
Model Code:
J200
Year:
2012
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Mini SUV.
Target Audience:
DIY mechanics, independent repair shops, and enthusiasts seeking detailed repair information.
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini (in some markets), Nissan Juke, and other small, affordable SUVs.
Key Features
Vehicle Type:
Body-on-frame construction (common for this generation), offering robustness and off-road capability.
Powertrain Layout:
Available in Front-Wheel Drive (FWD) and Selectable/Full-Time All-Wheel Drive (AWD).
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Tra
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Pages:
Likely over 1500 pages (typical for comprehensive workshop manuals covering all systems).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, inspection, repair, and reassembly procedures for all engine variants.
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system, sensors, actuators, and ECU diagnostics.
Transmission Manual:
Clutch, gearbox internal components, shift mechanism, lubrication, and troubleshooting.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic control system, electronic controls, lubrication, and troubleshooting.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, and transfer case.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, and troubleshooting.
Steering:
Power steering system (hydraulic/electric), steering column, tie rods, steering rack, and wheel alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, hydraulic components, and bleeding procedures.
Body Exterior:
Body panels, doors, hoods, bumpers, tailgate, glass, seals, and exterior trim replacement.
Body Interior:
Dashboard, seats, upholstery, door panels, trim pieces, HVAC controls, and interior lighting.
Electrical System:
Wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn, wipers, power windows, central locking, and keyless entry.
HVAC:
Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, and ventilation.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, and evaporative emission control (EVAP) system.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, coolant types, and fan operation.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes, and oxygen sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and spark plug replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, fault code interpretation, and component testing.
Repair Procedures:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Rebuilding Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Calibration Procedures:
Procedures for recalibrating electronic modules after component replacement (e.g., throttle body, sensors).
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repair tasks.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Electrical Troubleshooting:
Guided troubleshooting flowcharts and wiring diagrams for electrical faults.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics.
Diagnostic Tools:
Information relevant for use with OEM scan tools and common aftermarket diagnostic equipment.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital download - PDF)
Paper Type
Paper Quality:
N/A (Digital download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu K3-VE (Inline-4 Petrol)
Engine Displacement:
1.5 Liters (1495 cc)
Engine Configuration:
DOHC, 16 valves, VVT-i (Variable Valve Timing with intelligence)
Performance
Horsepower Approx:
Approximately 108-109 PS (80-81 kW) at 6000-6400 rpm.
Torque Approx:
Approximately 140-141 Nm (103-104 lb-ft) at 4000-4400 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Gasoline)
Other
Emission Controls:
Catalytic converter, Oxygen sensors, EVAP system.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission (MT)
Optional
Transmission Type Opt:
4-speed Automatic Transmission (AT)
Features
AWD System:
Electronically controlled AWD system with driver-selectable modes (e.g., 2WD, 4WD-i, 4WD-Lock).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact spec).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact spec).
📐 Dimensions
Exterior
Length:
Approx. 4005 mm (157.7 inches)
Width:
Approx. 1695 mm (66.7 inches)
Height:
Approx. 1705 mm (67.1 inches)
Wheelbase:
Approx. 2685 mm (105.7 inches)
Weights
Curb Weight Approx:
Approx. 1100-1200 kg (2425-2645 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and specific test. Often received 4-star ratings in Euro NCAP for similar models in its class.
Active Features
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brakeforce Distribution.
Traction Control:
May be available on higher trims or AWD models.
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side and curtain airbags may be optional.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, potentially with MP3 playback. Auxiliary input or USB might be available on higher trims.
Display Type:
Basic LCD or dot-matrix display for audio and clock information. No touchscreen or advanced navigation on base models.
Driver Assistance
Parking Sensors:
Optional rear parking sensors might be fitted on some higher-spec models.
Connectivity
Bluetooth:
Likely optional or absent on base models, present on higher trims for hands-free calling and audio streaming.
Other
Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first, depending on driving conditions and oil type.
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles) for standard plugs, longer for iridium/platinum.
Transmission Fluid Change:
Manual: Every 60,000-100,000 km (36,000-60,000 miles). Automatic: Every 40,000-80,000 km (24,000-48,000 miles) or 2-4 years.
Fluid Specifications
Engine Oil Specification:
API SN/SM/SL, ILSAC GF-5/GF-4, SAE 5W-30 or 5W-40 (refer to manual for exact viscosity and API rating).
Coolant Type:
Ethylene glycol-based antifreeze, typically a pink/red long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Known Issues
Common Wear Items:
Suspension bushings, brake pads/rotors, exhaust system components, catalytic converter, and occasional minor oil leaks from seals.
Electrical Quirks:
Can sometimes experience minor electrical gremlins related to window motors, central locking actuators, or dash illumination, often due to age and wiring harness wear.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and durable vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios began as a compact SUV in 1997. The J200 series (2nd generation) introduced a longer wheelbase and a more modern design compared to its predecessor.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with production also occurring in other Daihatsu/Toyota plants globally and through licensed manufacturing agreements.
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