Daihatsu Terios J100 1997 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 1997 Chassis Code: J100 Codes Platform Code: J100 series 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: DIY mechanics, enthusiasts, and professional workshops seeking detailed repair information for the Daihatsu Terios J100 Competitive Analysis Competitors 1997: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Montero Sport (smaller variants) Key Features Vehicle Usp: Compact dimensions, part-time 4WD system, rugged and utilitarian design, fuel efficiency for its class Manual Value Value Proposition: Empowers owners to perform extensive maintenance and repairs, saving on labor costs and ensuring longevity of the vehicle. 📋 Manual Details Coverage Areas Supported Variants: All 1997 Daihatsu Terios J100 models Page Count Estimated Pages: Over 500 pages (estimated for a comprehensive service manual) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, based on common sales practices) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical and electrical), Fuel System, Cooling System, Lubrication System, Exhaust System Drivetrain: Transmission (manual and automatic), Transfer Case, Drive Axles, Differentials (front and rear) Chassis: Suspension (front and rear), Steering System, Braking System (front and rear), Wheels and Tires Electrical: Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Audio System, Wiring Diagrams, ECU Functions Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspections and Replacement Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Fault Code Interpretation (if applicable to ECUs) Repair: Component Removal and Installation, Rebuild Procedures, Adjustments, Calibration Restoration: Detailed procedures for refurbishing and restoring major components Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for efficient information retrieval Print Quality Print Readability: High resolution for clear diagrams and text, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: HDE (or similar variant based on market) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.3 Liters (1300cc) Bore X Stroke: Specific dimensions available within the manual Performance Horsepower Net: Approximately 82-86 HP (depending on exact engine variant and market regulations) Torque Net: Approximately 105-110 Nm (depending on exact engine variant and market regulations) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Cooling System Coolant Type: Ethylene Glycol based (specific type and mix ratio provided) Lubrication System Oil Type And Viscosity: API SG or higher, SAE 10W-30 or 10W-40 recommended (specific viscosity based on ambient temperature provided) Oil Capacity: Approximately 3.5 Liters (with filter change) Ignition System Spark Plugs: Specific NGK or Denso part numbers and gap specifications provided 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drive System: Part-time 4WD with selectable 2WD/4WD modes and a differential lock option (on some trims) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (specific Daihatsu part number available) Automatic Transmission Fluid: Dexron II/III or equivalent (specific Daihatsu part number available) 📐 Dimensions Exterior Length: Approx. 3,740 mm Width: Approx. 1,690 mm Height: Approx. 1,620 mm (standard ride height) Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 190-200 mm (variable by suspension setup) Interior Seating Capacity: 4-5 occupants Weights Curb Weight: Approx. 1,100 - 1,200 kg (depending on transmission and equipment) Gross Vehicle Weight Rating: Specified in manual for load limits Towing Capacity: Not typically recommended for significant towing due to size and engine power 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data for this specific model/year in many markets. Manual provides safety feature details. Active Features ABS: Optional on some models/trims Traction Control: Generally not available on 1997 J100 models Passive Features Airbags: Driver airbag standard, passenger airbag optional on some models Seatbelts: 3-point front seatbelts, 2-point rear seatbelts (or 3-point depending on rear seating configuration) 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette player (CD player optional on higher trims). Basic speaker setup. Driver Assistance Cruise Control: Generally not available on base 1997 models. Connectivity Bluetooth Usb: Not available in original equipment. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or 6-12 months (whichever comes first, refer to manual for exact recommendation) Air Filter Replacement: Every 15,000 - 20,000 km or as needed based on driving conditions Spark Plug Replacement: Every 20,000 - 30,000 km (depending on plug type specified) Timing Belt Replacement: Critical component. Interval typically around 80,000 - 100,000 km or 5-7 years. Manual will specify exact interval and procedures. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (specific recommendation in manual) Power Steering Fluid: ATF Dexron II/III...
Approximately 82-86 HP (depending on exact engine variant and market regulations)
Torque Net:
Approximately 105-110 Nm (depending on exact engine variant and market regulations)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Cooling System
Coolant Type:
Ethylene Glycol based (specific type and mix ratio provided)
Lubrication System
Oil Type And Viscosity:
API SG or higher, SAE 10W-30 or 10W-40 recommended (specific viscosity based on ambient temperature provided)
Oil Capacity:
Approximately 3.5 Liters (with filter change)
Ignition System
Spark Plugs:
Specific NGK or Denso part numbers and gap specifications provided
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive System:
Part-time 4WD with selectable 2WD/4WD modes and a differential lock option (on some trims)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (specific Daihatsu part number available)
Automatic Transmission Fluid:
Dexron II/III or equivalent (specific Daihatsu part number available)
📐 Dimensions
Exterior
Length:
Approx. 3,740 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,620 mm (standard ride height)
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 190-200 mm (variable by suspension setup)
Interior
Seating Capacity:
4-5 occupants
Weights
Curb Weight:
Approx. 1,100 - 1,200 kg (depending on transmission and equipment)
Gross Vehicle Weight Rating:
Specified in manual for load limits
Towing Capacity:
Not typically recommended for significant towing due to size and engine power
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data for this specific model/year in many markets. Manual provides safety feature details.
Active Features
ABS:
Optional on some models/trims
Traction Control:
Generally not available on 1997 J100 models
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on some models
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts (or 3-point depending on rear seating configuration)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player (CD player optional on higher trims). Basic speaker setup.
Driver Assistance
Cruise Control:
Generally not available on base 1997 models.
Connectivity
Bluetooth Usb:
Not available in original equipment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or 6-12 months (whichever comes first, refer to manual for exact recommendation)
Air Filter Replacement:
Every 15,000 - 20,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 20,000 - 30,000 km (depending on plug type specified)
Timing Belt Replacement:
Critical component. Interval typically around 80,000 - 100,000 km or 5-7 years. Manual will specify exact interval and procedures.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (specific recommendation in manual)
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (refer to manual)
Coolant Capacity:
Approximately 4.5 - 5.0 Liters
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and joints, exhaust system corrosion, radiator leaks.
Engine Specific:
Can be prone to carbon buildup with high mileage; regular maintenance is key. Overheating if cooling system is neglected.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for producing small, reliable, and often rugged vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Generation 1:
The J100 represents the first generation of the Daihatsu Terios, launched in 1997. It was designed to be a compact and affordable off-roader.
Key Design Influence:
Inspired by larger SUVs but scaled down for urban maneuverability and cost-effectiveness.
Production
Manufacturing Location:
Primarily Japan, with some production in other countries for specific markets.
Production Years Gen1:
1997 - 2006
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1997 model are not widely documented, but the Terios was recognized for its compact size and practicality in the mini-SUV segment.
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