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Daihatsu Terios J100 1997 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1997 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: DIY enthusiasts, independent repair shops, owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors 1997: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini. Key Features Vehicle Appeal: Compact size, practical for urban environments, capable off-road for its class, fuel efficiency. Manual Purpose Manual Benefit: Empowers owners to maintain and repair their Daihatsu Terios J100 confidently, saving on labor costs and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, component inspection, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECI), sensors, actuators, ECU diagnosis. Transmission: Manual transmission (MT) and automatic transmission (AT) service, internal components, clutch system, torque converter, hydraulic control. Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) system service, transfer case operation, propeller shafts, differentials (front and rear), drive axles. Suspension: Front independent suspension (struts, control arms, stabilizers), rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, lubrication, troubleshooting. Brakes: Front disc brakes, rear drum brakes, brake fluid specifications, master cylinder, brake lines, parking brake system, ABS (if equipped). Electrical System: Battery, lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking, fuse box diagrams, wiring schematics. Body And Interior: Door panels, dashboard, seating, upholstery, exterior trim, bumpers, glass replacement, rust prevention. HVAC: Air conditioning system, heater core, blower motor, refrigerant type and capacity, troubleshooting. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, differential fluid change, transmission fluid change. Repair Procedures: Engine rebuild, clutch replacement, brake pad and rotor replacement, shock absorber replacement, timing belt replacement, exhaust system repair. Troubleshooting Guides: Diagnostic flowcharts for common engine, transmission, electrical, and braking issues. Symptom-based problem diagnosis. Technical Specifications: Torque specifications for all fasteners, engine compression test values, diagnostic trouble codes (DTCs), wiring diagrams, dimensional data. Technical Depth Depth Of Coverage: Comprehensive. Covers basic scheduled maintenance through to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical system schematics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Yes (typically, depending on original scan quality) Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital download) Paper Type Paper Quality: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code: HDE-F5 (common variant for this era) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.3 Liters (1300 cc) Bore X Stroke: 72.0 mm x 81.0 mm (typical) Compression Ratio: 9.5:1 (typical) Performance Horsepower: 83 hp @ 6000 rpm (approximate) Torque: 106 Nm @ 3500 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (ECI - Electronic Controlled Injection) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Fluid Capacities Engine Oil Capacity: 3.2 Liters (with filter change, typical) Coolant Capacity: 5.0 Liters (typical) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission (MT) Optional Transmission Type Opt: 4-Speed Automatic Transmission (AT) Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Selectable/Part-time 4WD with transfer case). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific OEM recommendation) Automatic Transmission Fluid: Dexron III or equivalent (check manual for specific OEM recommendation) 📐 Dimensions Exterior Length: 3,720 mm (approximate) Width: 1,600 mm (approximate) Height: 1,695 mm (approximate, unladen) Wheelbase: 2,430 mm (approximate) Ground Clearance: 195 mm (approximate, unladen) Weights Curb Weight: 1,050 - 1,150 kg (depending on configuration) Gross Vehicle Weight Rating: 1,500 kg (typical) Towing Capacity: Not officially specified for this model in most markets; consult local regulations and manual for guidance. 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available for this specific model from major agencies like NHTSA or Euro NCAP for the 1997 model year. Early generation small SUVs often had lower ratings compared to modern vehicles. Active Features ABS: Optional on some trim levels. Passive Features Airbags: Driver airbag standard on most models. Passenger airbag optional or unavailable on base trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants, lap belts for rear occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player on higher trims. Simple speaker setup. Driver Assistance ABS Availability: Optional, not standard across all models. Traction Control: Generally not available on this generation. Connectivity Auxiliary Inputs: N/A (no standard AUX or USB ports). 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual...
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Daihatsu Terios J100 1997 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1997
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors 1997:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini.
Key Features
Vehicle Appeal:
Compact size, practical for urban environments, capable off-road for its class, fuel efficiency.
Manual Purpose
Manual Benefit:
Empowers owners to maintain and repair their Daihatsu Terios J100 confidently, saving on labor costs and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, component inspection, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECI), sensors, actuators, ECU diagnosis.
Transmission:
Manual transmission (MT) and automatic transmission (AT) service, internal components, clutch system, torque converter, hydraulic control.
Drivetrain:
Front-wheel drive (FWD) and four-wheel drive (4WD) system service, transfer case operation, propeller shafts, differentials (front and rear), drive axles.
Suspension:
Front independent suspension (struts, control arms, stabilizers), rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, lubrication, troubleshooting.
Brakes:
Front disc brakes, rear drum brakes, brake fluid specifications, master cylinder, brake lines, parking brake system, ABS (if equipped).
Electrical System:
Battery, lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking, fuse box diagrams, wiring schematics.
Body And Interior:
Door panels, dashboard, seating, upholstery, exterior trim, bumpers, glass replacement, rust prevention.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant type and capacity, troubleshooting.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, differential fluid change, transmission fluid change.
Repair Procedures:
Engine rebuild, clutch replacement, brake pad and rotor replacement, shock absorber replacement, timing belt replacement, exhaust system repair.
Troubleshooting Guides:
Diagnostic flowcharts for common engine, transmission, electrical, and braking issues. Symptom-based problem diagnosis.
Technical Specifications:
Torque specifications for all fasteners, engine compression test values, diagnostic trouble codes (DTCs), wiring diagrams, dimensional data.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers basic scheduled maintenance through to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical system schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Yes (typically, depending on original scan quality)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Quality:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HDE-F5 (common variant for this era)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1.3 Liters (1300 cc)
Bore X Stroke:
72.0 mm x 81.0 mm (typical)
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower:
83 hp @ 6000 rpm (approximate)
Torque:
106 Nm @ 3500 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (ECI - Electronic Controlled Injection)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Fluid Capacities
Engine Oil Capacity:
3.2 Liters (with filter change, typical)
Coolant Capacity:
5.0 Liters (typical)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission (MT)
Optional
Transmission Type Opt:
4-Speed Automatic Transmission (AT)
Features
Drivetrain Options:
Available in 2WD (Rear-Wheel Drive) and 4WD (Selectable/Part-time 4WD with transfer case).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific OEM recommendation)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for specific OEM recommendation)
📐 Dimensions
Exterior
Length:
3,720 mm (approximate)
Width:
1,600 mm (approximate)
Height:
1,695 mm (approximate, unladen)
Wheelbase:
2,430 mm (approximate)
Ground Clearance:
195 mm (approximate, unladen)
Weights
Curb Weight:
1,050 - 1,150 kg (depending on configuration)
Gross Vehicle Weight Rating:
1,500 kg (typical)
Towing Capacity:
Not officially specified for this model in most markets; consult local regulations and manual for guidance.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available for this specific model from major agencies like NHTSA or Euro NCAP for the 1997 model year. Early generation small SUVs often had lower ratings compared to modern vehicles.
Active Features
ABS:
Optional on some trim levels.
Passive Features
Airbags:
Driver airbag standard on most models. Passenger airbag optional or unavailable on base trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on higher trims. Simple speaker setup.
Driver Assistance
ABS Availability:
Optional, not standard across all models.
Traction Control:
Generally not available on this generation.
Connectivity
Auxiliary Inputs:
N/A (no standard AUX or USB ports).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for specific recommendation).
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually.
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km) (depending on spark plug type specified).
Timing Belt Replacement:
Critical: Every 60,000 - 80,000 miles (96,000 - 128,000 km) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 (refer to manual for specific climate and OEM recommendation)
Coolant Type:
Ethylene glycol-based coolant, typically a green or orange type (ensure compatibility). Mix 50/50 with distilled water.
Known Issues
Common Problems Engine:
Timing belt wear (critical failure point), oil leaks from valve cover gasket or oil pan gasket, carburetor issues (on some early markets) or ECI sensor failures.
Common Problems Drivetrain:
Wear in CV joints (especially if 4WD is frequently used), rear differential seals leaking.
Common Problems Suspension:
Worn shock absorbers, degraded suspension bushings leading to noise or poor handling.
Common Problems Body:
Rust, particularly in wheel arches, rocker panels, and rear tailgate; interior trim wear.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, economical, and reliable vehicles, often focusing on compact cars and off-roaders.
Model Evolution
Terios J100 Introduction:
The J100 generation Terios was launched in 1997 as a compact, body-on-frame SUV designed for both urban utility and light off-roading.
Terios Design Philosophy:
Emphasized practicality, compact dimensions, and affordability, differentiating it from larger, more expensive SUVs.
Production
Production Period:
J100 generation produced from 1997 to 2005.
Manufacturing Locations:
Primarily Japan, with production also occurring in other Daihatsu-affiliated facilities globally.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards for the 1997 Daihatsu Terios are not widely documented in mainstream automotive publications. Its success was more based on practical utility and affordability in its niche market.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable and economical to maintain, though parts availability for older models can be a consideration.
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