Daihatsu Terios J100 1997-1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Years Covered: 1997, 1998, 1999 Codes Chassis Code: J100G (4WD), J102G (4WD - often associated with later models but might be relevant for overlap) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Individuals seeking an affordable, compact, and capable 4WD vehicle for light off-roading and urban use. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models). Key Features Body Style: 3-door or 5-door hatchback body styles. Drivetrain: Part-time four-wheel drive (4WD) system with a transfer case, offering good traction in challenging conditions. Dimensions: Compact exterior dimensions for easy maneuverability and parking. Utility: Versatile interior with foldable rear seats for increased cargo capacity. 📋 Manual Details Coverage Areas Primary Market: Global (though focus on markets where J100 was prevalent) Geographic Focus: Likely North America, Europe, Asia (based on Terios availability) Page Count Estimated Pages: Variable (typically 500-1500 pages for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, timing belt replacement, cooling system, lubrication system, fuel injection, ignition system, emissions control. Transmission: Manual and Automatic transmission service, repair, clutch system, gear shift linkage, differential service. Drivetrain: Four-wheel drive system (4WD) operation and repair, transfer case, driveshafts, CV joints, axles. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, alignment procedures. Brakes: Front and rear disc/drum brake systems, hydraulic system, ABS (if equipped), brake pad/shoe replacement, caliper and master cylinder overhaul. Steering: Power steering system, steering rack, tie rods, steering column, alignment. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting system, fuse box diagrams, wiring diagrams for all major systems, interior/exterior electronics. Body: Body panel removal and installation, doors, glass, bumpers, interior trim, HVAC system service, body sealing, corrosion prevention. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II if applicable), symptom-based troubleshooting guides. Repair: Step-by-step instructions for component replacement and repair across all major vehicle systems. Diagnostics: Detailed diagnostic charts, testing procedures for sensors and actuators, electrical system troubleshooting flowcharts. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Detail Level: Includes torque specifications, special tool requirements, detailed diagrams, and exploded views. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (assuming a well-produced PDF) Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and text Binding Type Binding: N/A (PDF format) Paper Type Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: G13BA Configuration: Inline 4-cylinder, SOHC Displacement: 1298 cc (1.3 Liters) Bore X Stroke: 74.0 mm x 75.6 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 70-75 PS (51-55 kW) at 5500 rpm (depending on market and specific tune) Torque: Approx. 10.5-11.2 kgf·m (103-110 Nm) at 3500-4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Octane Rating: 91 RON (Research Octane Number) recommended 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Transfer Case: Part-time 4WD with a 2-speed transfer case (Hi/Lo range) for enhanced off-road capability. Clutch: Hydraulically actuated dry single-plate clutch (for manual transmission). 📐 Dimensions Exterior Length: Approx. 3,720 mm (3-door) / 3,955 mm (5-door) Width: Approx. 1,600 mm Height: Approx. 1,695 mm Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 195 mm Weights Curb Weight: Approx. 1050 - 1250 kg (depending on configuration) Gross Vehicle Weight Rating: Typically around 1500-1600 kg Cargo Cargo Volume: Variable depending on seat configuration, typically around 250-300 liters with rear seats up. 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this generation from major agencies like NHTSA/Euro NCAP. Generally considered a basic safety structure. Active Features ABS: Optional on some models/trims. Traction Control: Not typically available on this generation. Passive Features Airbags: Driver's airbag typically standard, passenger airbag optional or unavailable on some early models. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants; three-point or lap belts for rear. Rollover Protection: Reinforced chassis and roof structure inherent to SUV design, but specific rollover resistance ratings are not readily available. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Some models may have optional CD player. Limited speaker configurations. User Interface: Simple, functional dashboard layout with physical knobs and buttons. Driver Assistance Cruise Control: Not commonly available on this generation of Terios. Parking Sensors: Not available. Connectivity Bluetooth: Not available. Usb Ports: Not available. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Oil Filter Replacement: At every engine oil change. Air Filter Replacement:...
Four-wheel drive system (4WD) operation and repair, transfer case, driveshafts, CV joints, axles.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, alignment procedures.
Brakes:
Front and rear disc/drum brake systems, hydraulic system, ABS (if equipped), brake pad/shoe replacement, caliper and master cylinder overhaul.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuse box diagrams, wiring diagrams for all major systems, interior/exterior electronics.
Body:
Body panel removal and installation, doors, glass, bumpers, interior trim, HVAC system service, body sealing, corrosion prevention.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II if applicable), symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Diagnostics:
Detailed diagnostic charts, testing procedures for sensors and actuators, electrical system troubleshooting flowcharts.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, special tool requirements, detailed diagrams, and exploded views.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (assuming a well-produced PDF)
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BA
Configuration:
Inline 4-cylinder, SOHC
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
74.0 mm x 75.6 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70-75 PS (51-55 kW) at 5500 rpm (depending on market and specific tune)
Torque:
Approx. 10.5-11.2 kgf·m (103-110 Nm) at 3500-4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Octane Rating:
91 RON (Research Octane Number) recommended
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Transfer Case:
Part-time 4WD with a 2-speed transfer case (Hi/Lo range) for enhanced off-road capability.
Approx. 1050 - 1250 kg (depending on configuration)
Gross Vehicle Weight Rating:
Typically around 1500-1600 kg
Cargo
Cargo Volume:
Variable depending on seat configuration, typically around 250-300 liters with rear seats up.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this generation from major agencies like NHTSA/Euro NCAP. Generally considered a basic safety structure.
Active Features
ABS:
Optional on some models/trims.
Traction Control:
Not typically available on this generation.
Passive Features
Airbags:
Driver's airbag typically standard, passenger airbag optional or unavailable on some early models.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants; three-point or lap belts for rear.
Rollover Protection:
Reinforced chassis and roof structure inherent to SUV design, but specific rollover resistance ratings are not readily available.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Some models may have optional CD player. Limited speaker configurations.
User Interface:
Simple, functional dashboard layout with physical knobs and buttons.
Driver Assistance
Cruise Control:
Not commonly available on this generation of Terios.
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (copper vs. platinum).
Timing Belt Replacement:
Every 60,000-90,000 miles (96,000-144,000 km) or 4-6 years. CRITICAL due to interference engine design.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3; Viscosity SAE 10W-30 or 10W-40 recommended for most climates.
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water).
Transmission Fluid Manual:
API GL-4; Viscosity SAE 75W-90 or 75W-85 gear oil.
Transmission Fluid Automatic:
Dexron III (or equivalent) ATF.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II/III (or equivalent) ATF.
Known Issues
Engine Timing Belt:
Failure to replace the timing belt at recommended intervals can lead to catastrophic engine damage (interference engine).
Clutch Wear:
Clutch wear can occur with heavy use, especially in hilly or off-road conditions.
Rust And Corrosion:
As with many vehicles of this era, especially those used in areas with harsh winters or coastal environments, rust on the chassis, wheel wells, and body panels can be an issue.
Electrical Gremlins:
Aging wiring harnesses or connectors can sometimes lead to intermittent issues with lights, indicators, or sensors.
Exhaust System:
Rusting exhaust components (muffler, pipes) are common wear items.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing small, economical, and robust vehicles, often with a focus on affordability and practicality.
Model Evolution
Terios Introduction:
The Terios was first introduced in 1997 as a compact SUV designed to offer 4WD capabilities in a small, affordable package.
J100 Generation:
The J100 series is the first generation of the Daihatsu Terios, establishing its reputation for ruggedness and off-road prowess relative to its size.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced under license or rebadged in other markets.
Production Years Generation:
1997-2006 (First Generation J100/J102/J122)
🏆 Awards & Recognition
Recognitions
Overall Reputation:
Known for its reliability, affordability, and surprisingly capable off-road performance for its class, rather than specific awards.
Ratings
Fuel Economy:
Generally good fuel economy for its class, though specific EPA/WLTP ratings for this era can vary by market.
Certifications
Emissions Standards:
Meets emissions standards applicable to the region of sale for 1997-1999 model years.
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