DAIHATSU TERIOS J100 Service Repair Manual 1997-2000
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Years Covered: 1997-2000 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Consumers seeking affordable, capable, and compact utility vehicles. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Shogun (smaller variants). Key Features Vehicle Strengths: Compact size, good maneuverability, available 4WD, fuel efficiency (relative to larger SUVs), affordability. Manual Value Proposition: Provides professional-level repair and maintenance guidance for DIY owners and independent workshops. 📋 Manual Details Coverage Areas Coverage Scope: Full & Complete Service Repair Workshop Manual Models Covered: All Models Page Count Page Count Estimate: Detailed page count not specified, but implies comprehensive coverage. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (implied by product description language) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul of all engine components. Transmission: Manual and automatic transmission service, repair, and overhaul. Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) systems, differentials, driveshafts, axles. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings. Steering: Steering gear, power steering system, steering column, tie rods. Brakes: Brake system diagnostics, repair of discs, drums, calipers, master cylinder, ABS (if equipped). Electrical: Complete electrical system diagrams, component testing, repair of lighting, starting, charging, ignition. Cooling System: Radiator, thermostat, water pump, hoses, fan diagnostics and repair. Fuel System: Fuel tank, pump, injectors, lines, evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes. Body And Chassis: Body panel repair, interior trim removal, chassis maintenance. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair. Safety Systems: Airbag system information, seatbelt mechanisms. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common and complex issues. Repair: Step-by-step repair instructions for all major systems. Overhaul: Complete engine and transmission overhaul procedures. Component Replacement: Detailed guides for replacing individual components. Specifications: Torque specifications, clearances, fluid capacities, electrical values. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits. Technical Depth Depth Level: Professional level, covering basic to advanced repairs and diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF (typical for professional manuals). Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: H20A (most common) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1998cc (2.0 Liters) Performance Horsepower: Approx. 128-130 PS (94-96 kW) @ 6000 rpm (Varies by market and specific tuning) Torque: Approx. 170-175 Nm (125-129 lb-ft) @ 3000-4000 rpm (Varies by market and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor type depending on region. 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features 4Wd System: Full-time 4WD with viscous coupling center differential (typical on 4WD models). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Manual; check manual for specific part number and exact spec) Automatic Transmission Fluid: Dexron III or equivalent (Automatic; check manual for specific part number and exact spec) 📐 Dimensions Exterior Length: Approx. 3,915 mm (154.1 inches) Width: Approx. 1,695 mm (66.7 inches) Height: Approx. 1,750 mm (68.9 inches) Wheelbase: Approx. 2,430 mm (95.7 inches) Ground Clearance: Approx. 190-200 mm (7.5-7.9 inches, depending on tire size and 2WD/4WD) Weights Curb Weight: Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs, depending on configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Generally not rated by major global organizations like NHTSA or Euro NCAP for this specific generation and market. Safety features were basic by modern standards. Active Features ABS: Optional on some models/markets. Passive Features Airbags: Driver airbag standard on many models; passenger airbag often optional or not available. Seatbelts: 3-point front seatbelts, 2-point rear lap belts (or 3-point depending on rear seat position/market). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player depending on trim level and market. Likely 2-4 speaker system. Driver Assistance Traction Control: Generally not available on this generation. Connectivity Auxiliary Inputs: Not typically equipped with auxiliary audio inputs or Bluetooth. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6 months, whichever comes first. Refer to specific manual for precise recommendation. Air Filter Replacement: Every 20,000-40,000 km (12,000-24,000 miles). Spark Plug Replacement: Every 40,000-60,000 km (24,000-36,000 miles), depending on spark plug type. Fluid Specifications Engine Oil Spec: API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact specification and viscosity based on climate). Coolant Spec: Ethylene glycol-based antifreeze, pre-diluted or concentrate mixed 50/50 with distilled water. (Color may vary, often green or pink; check manual). Brake Fluid Spec: DOT 3 or...
Comprehensive electrical wiring diagrams for all circuits.
Technical Depth
Depth Level:
Professional level, covering basic to advanced repairs and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF (typical for professional manuals).
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20A (most common)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998cc (2.0 Liters)
Performance
Horsepower:
Approx. 128-130 PS (94-96 kW) @ 6000 rpm (Varies by market and specific tuning)
Torque:
Approx. 170-175 Nm (125-129 lb-ft) @ 3000-4000 rpm (Varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor type depending on region.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
4Wd System:
Full-time 4WD with viscous coupling center differential (typical on 4WD models).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Manual; check manual for specific part number and exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (Automatic; check manual for specific part number and exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,915 mm (154.1 inches)
Width:
Approx. 1,695 mm (66.7 inches)
Height:
Approx. 1,750 mm (68.9 inches)
Wheelbase:
Approx. 2,430 mm (95.7 inches)
Ground Clearance:
Approx. 190-200 mm (7.5-7.9 inches, depending on tire size and 2WD/4WD)
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs, depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally not rated by major global organizations like NHTSA or Euro NCAP for this specific generation and market. Safety features were basic by modern standards.
Active Features
ABS:
Optional on some models/markets.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag often optional or not available.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts (or 3-point depending on rear seat position/market).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player depending on trim level and market. Likely 2-4 speaker system.
Driver Assistance
Traction Control:
Generally not available on this generation.
Connectivity
Auxiliary Inputs:
Not typically equipped with auxiliary audio inputs or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6 months, whichever comes first. Refer to specific manual for precise recommendation.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles).
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles), depending on spark plug type.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact specification and viscosity based on climate).
Coolant Spec:
Ethylene glycol-based antifreeze, pre-diluted or concentrate mixed 50/50 with distilled water. (Color may vary, often green or pink; check manual).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension bushings, exhaust system components, clutch wear (manual transmission), potential for minor oil leaks from engine seals over time.
Electrical Quirks:
Older vehicles may experience minor electrical issues related to grounds, switches, or aging wiring harnesses.
Maintenance Tips
4Wd Maintenance:
Regular inspection and maintenance of the 4WD system, including transfer case and differential fluids, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often focusing on Kei cars and compact utility vehicles.
Model Evolution
Terios First Gen:
The J100 Terios was Daihatsu's first foray into the compact SUV segment, aiming to combine the practicality of an SUV with the nimbleness and fuel efficiency of a smaller car.
Production
Manufacturing Location:
Primarily manufactured in Japan. Also produced under license or rebadged in other markets (e.g., Toyota Cami).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
No widely publicized major awards for this specific model year. Its success was more in its niche market appeal for affordability and utility.
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