DAIHATSU TERIOS J100 Service Repair Workshop Manual 1997-2000
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Production Years Covered: 1997-2000 Codes Chassis Codes: J100G, J102G, J122G (depending on specific market and configuration) 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Budget-conscious consumers seeking an affordable, capable, and relatively compact all-wheel-drive vehicle for light off-roading and general utility. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Mitsubishi Pajero/Montero (smaller variants). Key Features Differentiating Factors: Compact dimensions, genuine four-wheel-drive system (often with a locking center differential on some variants), affordability, and Daihatsu's reputation for reliable, small-displacement engines. Design Philosophy: Practicality, utility, and go-anywhere capability in a small package, often with a body-on-frame construction (common for this era's compact SUVs). 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Specific Coverage: Vehicle/Model Specific, Not Generic Page Count Estimated Page Count: Extensive (typical workshop manuals for this era are 500+ pages, specific count not provided in product info) Manual Type Type: Service Repair Workshop Manual Intended User: Dealership Technicians Language Language: English (assumed based on product description context) Format Format: Likely PDF, or digital format accessible by technicians (specific format not detailed, but implied professional use) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, tuning, cooling system, lubrication system, fuel system, intake and exhaust systems. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU), sensor diagnostics, wiring diagrams. Transmission Drivetrain: Manual and automatic transmission overhaul, clutch system, transfer case, differential, driveshafts, axles. Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering gearbox, power steering system, wheel alignment. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), parking brake, brake fluid specifications. Electrical Body: Lighting systems, power windows, door locks, mirrors, horn, wipers, interior and exterior trim, body panel repair, chassis electrical. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling. Fuel System: Fuel pump, fuel injectors, fuel tank, fuel lines, emissions control systems. Cooling System: Radiator, water pump, thermostat, coolant specifications, fan operation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Repair Overhaul: Complete step-by-step repair instructions for all major components and systems, including engine rebuilds and transmission overhauls. Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Body And Frame: Body panel alignment, repair, and replacement, structural integrity information. Technical Depth Depth: Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF (standard for such manuals, often with searchable text) Print Quality Quality: High quality, designed for clarity and ease of use in a workshop environment. Binding Type Physical Format If Applicable: If printed, likely spiral-bound or case-bound for durability and ease of opening flat on a workbench. Paper Type Paper Quality If Applicable: Durable, often glossy or semi-gloss paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code And Type: 1.3L (1298cc) 4-cylinder, SOHC, 16-valve, naturally aspirated (common for early J100 models, e.g., K3-VE engine family). Displacement: 1.3 Liters (1298 cc) Bore X Stroke: Typically around 72.0 mm x 79.6 mm (for K3-VE family) Compression Ratio: Approx. 9.5:1 to 10.0:1 (varies slightly by specific engine version) Horsepower: Approximately 85-95 PS (63-70 kW) at around 6000 RPM (varies by market and specific engine variant) Torque: Approximately 115-125 Nm (85-92 lb-ft) at around 3200-4000 RPM (varies) Performance Top Speed: Around 140-150 km/h (87-93 mph) Acceleration 0 100Kmh: Approximately 12-14 seconds (highly dependent on transmission and load) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Octane rating varies by market, typically 91-95 RON) Emissions Control: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors (typical for Euro 2/3 or equivalent standards of the era). Engine Cooling Cooling Type: Liquid-cooled Engine Lubrication Oil Capacity: Approx. 3.5 - 4.0 liters with filter (specifics in manual) Recommended Oil Viscosity: API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise grades and specifications) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive System: Full-time 4WD with optional locking center differential (often via a button or lever). Transfer Case: Integrated with transmission, providing power distribution to front and rear axles. Gear Ratios Manual Gear Ratios: Specific ratios vary but typical for this class (e.g., 1st: ~3.5, 2nd: ~2.0, 3rd: ~1.3, 4th: ~1.0, 5th: ~0.8) Final Drive Ratio: Typically around 4.100:1 or 4.300:1 (depends on tire size and market) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific part numbers and grades) Automatic Transmission Fluid: Dexron II/III compatible fluid (check manual for specific...
Compact dimensions, genuine four-wheel-drive system (often with a locking center differential on some variants), affordability, and Daihatsu's reputation for reliable, small-displacement engines.
Design Philosophy:
Practicality, utility, and go-anywhere capability in a small package, often with a body-on-frame construction (common for this era's compact SUVs).
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Specific Coverage:
Vehicle/Model Specific, Not Generic
Page Count
Estimated Page Count:
Extensive (typical workshop manuals for this era are 500+ pages, specific count not provided in product info)
Manual Type
Type:
Service Repair Workshop Manual
Intended User:
Dealership Technicians
Language
Language:
English (assumed based on product description context)
Format
Format:
Likely PDF, or digital format accessible by technicians (specific format not detailed, but implied professional use)
Detailed electrical schematics for all vehicle systems.
Body And Frame:
Body panel alignment, repair, and replacement, structural integrity information.
Technical Depth
Depth:
Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF (standard for such manuals, often with searchable text)
Print Quality
Quality:
High quality, designed for clarity and ease of use in a workshop environment.
Binding Type
Physical Format If Applicable:
If printed, likely spiral-bound or case-bound for durability and ease of opening flat on a workbench.
Paper Type
Paper Quality If Applicable:
Durable, often glossy or semi-gloss paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
1.3L (1298cc) 4-cylinder, SOHC, 16-valve, naturally aspirated (common for early J100 models, e.g., K3-VE engine family).
Displacement:
1.3 Liters (1298 cc)
Bore X Stroke:
Typically around 72.0 mm x 79.6 mm (for K3-VE family)
Compression Ratio:
Approx. 9.5:1 to 10.0:1 (varies slightly by specific engine version)
Horsepower:
Approximately 85-95 PS (63-70 kW) at around 6000 RPM (varies by market and specific engine variant)
Torque:
Approximately 115-125 Nm (85-92 lb-ft) at around 3200-4000 RPM (varies)
Performance
Top Speed:
Around 140-150 km/h (87-93 mph)
Acceleration 0 100Kmh:
Approximately 12-14 seconds (highly dependent on transmission and load)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Octane rating varies by market, typically 91-95 RON)
Emissions Control:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors (typical for Euro 2/3 or equivalent standards of the era).
Engine Cooling
Cooling Type:
Liquid-cooled
Engine Lubrication
Oil Capacity:
Approx. 3.5 - 4.0 liters with filter (specifics in manual)
Recommended Oil Viscosity:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise grades and specifications)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive System:
Full-time 4WD with optional locking center differential (often via a button or lever).
Transfer Case:
Integrated with transmission, providing power distribution to front and rear axles.
Gear Ratios
Manual Gear Ratios:
Specific ratios vary but typical for this class (e.g., 1st: ~3.5, 2nd: ~2.0, 3rd: ~1.3, 4th: ~1.0, 5th: ~0.8)
Final Drive Ratio:
Typically around 4.100:1 or 4.300:1 (depends on tire size and market)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific part numbers and grades)
Automatic Transmission Fluid:
Dexron II/III compatible fluid (check manual for specific DEXRON specification or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 3,750 mm (147.6 inches)
Width:
Approx. 1,600 mm (63.0 inches)
Height:
Approx. 1,690 mm (66.5 inches) (without roof rails)
Wheelbase:
Approx. 2,430 mm (95.7 inches)
Ground Clearance:
Approx. 195-200 mm (7.7-7.9 inches) (unloaded)
Weights
Curb Weight:
Approx. 1100-1250 kg (2425-2755 lbs), depending on trim and transmission
Gross Vehicle Weight Rating Gvwr:
Typically around 1600-1700 kg (check manual for exact figure)
Towing Capacity:
Typically limited for this class, often around 500-1000 kg (unbraked/braked, check local regulations and manual).
Cargo
Cargo Volume Rear Seats Up:
Modest, typically sufficient for daily use and light shopping. Specific cubic footage often not published but is compact.
Cargo Volume Rear Seats Down:
Significantly increased, allowing for more substantial loads like camping gear or larger items.
Wheels Tires
Wheel Size:
Typically 15-inch or 16-inch alloy or steel wheels.
Tire Size:
Commonly 205/70 R15 or 215/65 R16 (verify with specific vehicle)
Bolt Pattern:
Typically 5x114.3 (5 lug, 114.3mm bolt circle diameter)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited comprehensive official ratings available for this specific model and era from major bodies like NHTSA/Euro NCAP. Typically considered basic safety for its class and time.
Active Features
ABS:
Optional on some models, typically a 4-channel system.
Traction Control:
Rarely equipped on this generation.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on some later models.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 2-point or 3-point for rear occupants (depending on seating position).
Rollover Protection:
Body-on-frame construction and moderate ride height inherent to SUVs may increase rollover risk compared to sedans. Manual will detail any specific reinforcement.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette tape player. Speaker count typically 4 or 6.
Display:
Simple digital or analog displays for climate control and radio functions. No central touchscreen infotainment.
Driver Assistance
ABS:
As mentioned, optional on some models, providing anti-lock braking functionality.
Connectivity
Auxiliary Input:
Unlikely to be standard, potentially an aftermarket addition or very late production models might have a rudimentary auxiliary input.
Bluetooth:
Not available from factory for this era.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plug Replacement:
Typically every 30,000-40,000 miles (48,000-64,000 km) depending on plug type (copper vs. platinum).
Coolant Flush And Replace:
Every 30,000-40,000 miles (48,000-64,000 km) or 2-3 years.
Transmission Fluid Change:
Manual: every 40,000-60,000 miles (64,000-96,000 km). Automatic: every 30,000-40,000 miles (48,000-64,000 km), or more frequently under severe use.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific DOT rating and type)
Power Steering Fluid:
Dexron II/III compatible fluid or specific Daihatsu fluid (check manual)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific color/type may be required (consult manual).
Known Issues
Engine Performance:
Potential for slight power loss over time due to carbon buildup or worn ignition components. Timing belt replacement is crucial and failure can be catastrophic.
Transmission:
Manual transmissions generally robust. Automatic transmissions may exhibit harsh shifts or slippage if fluid is neglected. Clutch wear is a common maintenance item.
Suspension Steering:
Wear in ball joints, tie rod ends, and bushings can lead to knocking noises and imprecise steering. Power steering pumps can sometimes leak.
Electrical:
Corrosion on electrical connectors, especially in humid or salty environments, can cause intermittent issues with lights or sensors. Alternator and starter motor lifespan are typical wear items.
Rust Corrosion:
Body panels and undercarriage can be susceptible to rust, particularly in regions with harsh winters or coastal exposure. Regular inspection and preventative treatment are advised.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, economical, and durable vehicles, often with a focus on reliability and value for money.
Model Evolution
J100 Generation:
The first generation Terios (J100) was launched in 1997, designed as a lightweight, compact SUV aimed at filling a niche for a more agile and fuel-efficient off-roader than larger models. It utilized a ladder frame chassis, shared with its sibling the Toyota Cami.
Production
Manufacturing Location:
Primarily manufactured in Japan by Daihatsu.
Lifespan Of Generation:
The J100 generation ran from 1997 to 2006 globally, with significant updates and facelifts. The manual covers the initial 1997-2000 period.
🏆 Awards & Recognition
Recognitions
Market Perception:
Often praised for its compact size, maneuverability, and genuine 4WD capability in challenging conditions for its class. Considered a cost-effective alternative to larger SUVs.
Ratings
Reliability:
Generally considered reliable due to its simple construction and Toyota's influence on Daihatsu's engineering practices. However, maintenance is key to longevity.
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