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Daihatsu Terios J100 1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1998 Codes Chassis Code: J100G, J102G, J122G Engine Code: K3-VE (1.3L) 👋 Introduction Market Position Segment: Compact SUV / Kei SUV Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models) Key Features Vehicle Type: Compact, rugged SUV with 4WD capability Target Audience: Individuals seeking a capable, compact off-road or all-weather vehicle Manual Value Proposition Purpose: Empowers owners and technicians with comprehensive diagnostic and repair knowledge for the Daihatsu Terios J100 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Total Pages: Hundreds (exact count not specified, but described as 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by product description language) Format Format: Downloadable (digital format, suitable for printing) 📖 Manual Coverage Systems Covered Engine: Full overhaul, diagnostics, component testing, timing, cooling, lubrication, emissions Transmission: Manual and Automatic transmission service, repair, troubleshooting, fluid specifications Drivetrain: 4WD system operation, differential service, driveshafts, CV joints, transfer case Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, alignment specifications Steering: Power steering system service, components, troubleshooting, steering column Brakes: Disc and drum brake service, hydraulic system, ABS (if equipped), bleeding procedures, component replacement Electrical: Wiring diagrams, component testing, starter, alternator, battery, fuses, relays, lighting, instrument cluster Bodywork: Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications HVAC: Heating, ventilation, and air conditioning system service and repair Fuel System: Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP) Exhaust System: Muffler, catalytic converter, exhaust manifold, gaskets Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable) Repair: Step-by-step repair instructions for all major components and systems Disassembly Reassembly: Detailed instructions for the removal and installation of vehicle parts Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits Specifications: Torque specifications, clearances, fluid capacities, resistance values Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced diagnostic procedures and troubleshooting techniques Component Level: Detailed information on individual component testing, repair, and replacement 📊 Manual Specifications File Format File Type: PDF (likely, as it's downloadable and printable) Print Quality Quality: Printable (allows users to print entire manual or specific pages) Binding Type Binding: N/A (Digital format, user prints and binds) Paper Type Paper Quality: N/A (Digital format, user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, DOHC, 16-valve Displacement: 1298 cc (1.3 Liters) Bore X Stroke: 72.0 mm x 80.5 mm Compression Ratio: 9.5:1 Power Output: Approx. 82-88 PS @ 6000 rpm (depending on market and specific tuning) Torque Output: Approx. 115-120 Nm @ 3200-3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Fuel Type: Unleaded Gasoline (Petrol) Engine Management Ignition System: Electronic ignition with distributor (or distributorless ignition system on later variants) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain Options: Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3,620 mm (142.5 in) Width: Approx. 1,555 mm (61.2 in) Height: Approx. 1,670-1,705 mm (65.7-67.1 in) Wheelbase: Approx. 2,380 mm (93.7 in) Ground Clearance: Approx. 195 mm (7.7 in) Weights Curb Weight: Approx. 1,050-1,150 kg (2,315-2,535 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard (typically around 1,500 kg) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for 1998 models from independent agencies. Owners should consult manual for vehicle-specific safety features. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims Passive Features Airbags: Driver airbag standard, passenger airbag optional (market dependent) Seat Belts: Three-point seat belts with pre-tensioners (front), three-point or lap belts (rear) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player (optional/market dependent) Driver Assistance Cruise Control: Rarely equipped on base models, may be optional on higher trims Connectivity Usb Aux: Not standard; aftermarket solutions required 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for precise interval) Air Filter Replacement: Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on conditions Spark Plug Replacement: Every 40,000-60,000 km (24,000-36,000 miles) for standard plugs, longer for iridium (refer to manual) Fluid Specifications Engine Oil Type: 10W-30 or 5W-30, API SG/SH/SJ classification (refer to manual) Engine Oil Capacity: Approx. 3.5 Liters (3.7 US Quarts) with filter change Coolant Type: Ethylene Glycol based, 50/50 mix with distilled water (refer to manual) Brake Fluid Type: DOT 3 or DOT 4...
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Daihatsu Terios J100 1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1998
Codes
Chassis Code:
J100G, J102G, J122G
Engine Code:
K3-VE (1.3L)
👋 Introduction
Market Position
Segment:
Compact SUV / Kei SUV
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models)
Key Features
Vehicle Type:
Compact, rugged SUV with 4WD capability
Target Audience:
Individuals seeking a capable, compact off-road or all-weather vehicle
Manual Value Proposition
Purpose:
Empowers owners and technicians with comprehensive diagnostic and repair knowledge for the Daihatsu Terios J100
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Total Pages:
Hundreds (exact count not specified, but described as 'complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (implied by product description language)
Format
Format:
Downloadable (digital format, suitable for printing)
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnostics, component testing, timing, cooling, lubrication, emissions
Transmission:
Manual and Automatic transmission service, repair, troubleshooting, fluid specifications
Drivetrain:
4WD system operation, differential service, driveshafts, CV joints, transfer case
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, alignment specifications
Steering:
Power steering system service, components, troubleshooting, steering column
Brakes:
Disc and drum brake service, hydraulic system, ABS (if equipped), bleeding procedures, component replacement
Electrical:
Wiring diagrams, component testing, starter, alternator, battery, fuses, relays, lighting, instrument cluster
Bodywork:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications
HVAC:
Heating, ventilation, and air conditioning system service and repair
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP)
Exhaust System:
Muffler, catalytic converter, exhaust manifold, gaskets
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Reassembly:
Detailed instructions for the removal and installation of vehicle parts
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits
Specifications:
Torque specifications, clearances, fluid capacities, resistance values
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostic procedures and troubleshooting techniques
Component Level:
Detailed information on individual component testing, repair, and replacement
📊 Manual Specifications
File Format
File Type:
PDF (likely, as it's downloadable and printable)
Print Quality
Quality:
Printable (allows users to print entire manual or specific pages)
Binding Type
Binding:
N/A (Digital format, user prints and binds)
Paper Type
Paper Quality:
N/A (Digital format, user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 80.5 mm
Compression Ratio:
9.5:1
Power Output:
Approx. 82-88 PS @ 6000 rpm (depending on market and specific tuning)
Torque Output:
Approx. 115-120 Nm @ 3200-3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
Ignition System:
Electronic ignition with distributor (or distributorless ignition system on later variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,620 mm (142.5 in)
Width:
Approx. 1,555 mm (61.2 in)
Height:
Approx. 1,670-1,705 mm (65.7-67.1 in)
Wheelbase:
Approx. 2,380 mm (93.7 in)
Ground Clearance:
Approx. 195 mm (7.7 in)
Weights
Curb Weight:
Approx. 1,050-1,150 kg (2,315-2,535 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard (typically around 1,500 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for 1998 models from independent agencies. Owners should consult manual for vehicle-specific safety features.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional (market dependent)
Seat Belts:
Three-point seat belts with pre-tensioners (front), three-point or lap belts (rear)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional/market dependent)
Driver Assistance
Cruise Control:
Rarely equipped on base models, may be optional on higher trims
Connectivity
Usb Aux:
Not standard; aftermarket solutions required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for precise interval)
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on conditions
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles) for standard plugs, longer for iridium (refer to manual)
Fluid Specifications
Engine Oil Type:
10W-30 or 5W-30, API SG/SH/SJ classification (refer to manual)
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US Quarts) with filter change
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water (refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), CV joint boots, clutch wear (manual transmission), catalytic converter (high mileage)
Potential Electrical:
Corrosion on electrical connectors, starter motor issues, alternator wear
Engine Reliability:
K3-VE engine generally reliable but requires consistent maintenance; timing belt (if applicable, check manual for belt/chain) replacement is crucial.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, economical, and capable vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Concept:
The Terios was designed as a compact, lightweight SUV offering genuine off-road capability, bridging the gap between a kei car and larger SUVs.
Production
Production Start Year:
1997
Manufacturing Locations:
Japan (Primary), with global assembly plants.
🏆 Awards & Recognition
Recognitions
Market Perception:
Praised for its off-road capability in its class and compact size, often considered a budget-friendly alternative to larger SUVs.
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