Daihatsu Terios J100 1997-1999 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J100 Years Covered: 1997-1999 Product Type: Service Repair Manual (WSM) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV, positioned as an affordable and capable off-road-oriented vehicle. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (earlier models), Honda CR-V (earlier models). Key Features Unique Selling Points: Compact dimensions, robust 4WD system, surprisingly good off-road capability for its size, durable construction. Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, and owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance for the Daihatsu Terios J100 series. Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Digital (likely PDF, though not explicitly stated, common for WSMs of this era) 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems, lubrication, cooling, fuel, ignition, emission control, and engine management. Transmission: Manual and automatic transmission systems, including clutch, gearbox, transfer case, and drive shafts. Drivetrain: Four-wheel drive (4WD) system, differentials, axles, and CV joints. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, and alignment. Steering: Steering system, including steering column, steering gear, power steering pump, and tie rods. Brakes: Brake system, including front and rear brakes (disc/drum), hydraulic lines, master cylinder, ABS (if equipped), and parking brake. Electrical: Complete electrical system, including battery, charging system, starting system, lighting, instrumentation, body electronics, and wiring diagrams. Body: Exterior body panels, interior trim, doors, windows, locks, seats, and body sealing. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components and operation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks and changes. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, and fault code explanations. Repair: Step-by-step repair instructions for all major mechanical, electrical, and body systems. Disassembly Assembly: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly. Specifications: Torque specifications, clearances, fluid capacities, and other critical technical data. Technical Depth Depth: In-depth, professional quality covering all aspects from basic maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format Digital Format: Likely PDF. Searchable text and high-resolution diagrams are expected for professional quality. Print Quality Diagram Clarity: High-resolution, clear diagrams, schematics, and illustrations. Binding Type Physical Binding: N/A (Digital format, but if printed would typically be perfect bound or spiral bound for workshop use). Paper Type Physical Paper: N/A (Digital format, but original WSMs often used heavy-duty, coated paper for durability). ⚙️ Engine Specifications Primary Engine Engine Code: H20A (commonly associated with this generation) Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 1.8 Liters (1834 cc) Performance Horsepower: Approx. 115-120 PS (85-89 kW) at 5500-6000 RPM Torque: Approx. 160-170 Nm (118-125 lb-ft) at 3500-4500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling Cooling System: Water-cooled, pressurized system with fan. Lubrication Oil Type: API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact specification). 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Drivetrain Configuration: Full-time 4WD with center differential (and optional locking differential on some models). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specification and capacity). Automatic Transmission Fluid: Dexron III or equivalent (check manual for exact specification and capacity). Transfer Case Fluid: API GL-4, SAE 75W-90 (check manual for exact specification and capacity). Differential Fluid: API GL-5, SAE 80W-90 (check manual for exact specification and capacity for front and rear differentials). 📐 Dimensions Exterior Length: Approx. 3,710 - 3,760 mm Width: Approx. 1,690 - 1,700 mm Height: Approx. 1,670 - 1,730 mm (depending on roof rack/options) Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 185 - 195 mm Weights Curb Weight: Approx. 1,200 - 1,350 kg (depending on transmission and trim) Gross Vehicle Weight Rating: Varies by market and specification. Wheels Tires Wheel Size: 15-inch Tire Size: 205/70R15 (common fitment, check vehicle plate for exact spec) Bolt Pattern: 5x139.7 (also known as 5x5.5 inches) 🛡️ Safety Features Ratings Crash Test Results: Specific official crash test ratings for this era and market are less common than modern vehicles. Refer to the manual for any chassis reinforcement details. Active Features ABS: Available on some higher trim models or as an option. Passive Features Airbags: Driver's airbag typically standard. Passenger airbag available on some models/markets. Seatbelts: 3-point seatbelts with pretensioners for front occupants, 2-point or 3-point for rear occupants. Construction Body Construction: Body-on-frame construction, offering robustness and durability, particularly beneficial for off-road use. 💡 Technology Features Infotainment Audio System: Basic factory-installed AM/FM stereo with CD player or cassette tape, typically 2 or 4 speakers. Aftermarket upgrades are common. Driver Assistance Cruise Control: Available on higher trim levels or as an aftermarket option. Connectivity Power Windows Locks:...
Diagnostic procedures, symptom-based troubleshooting guides, and fault code explanations.
Repair:
Step-by-step repair instructions for all major mechanical, electrical, and body systems.
Disassembly Assembly:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth:
In-depth, professional quality covering all aspects from basic maintenance to major component overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF. Searchable text and high-resolution diagrams are expected for professional quality.
Print Quality
Diagram Clarity:
High-resolution, clear diagrams, schematics, and illustrations.
Binding Type
Physical Binding:
N/A (Digital format, but if printed would typically be perfect bound or spiral bound for workshop use).
Paper Type
Physical Paper:
N/A (Digital format, but original WSMs often used heavy-duty, coated paper for durability).
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20A (commonly associated with this generation)
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
1.8 Liters (1834 cc)
Performance
Horsepower:
Approx. 115-120 PS (85-89 kW) at 5500-6000 RPM
Torque:
Approx. 160-170 Nm (118-125 lb-ft) at 3500-4500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling
Cooling System:
Water-cooled, pressurized system with fan.
Lubrication
Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact specification).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Drivetrain Configuration:
Full-time 4WD with center differential (and optional locking differential on some models).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity).
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification and capacity).
Transfer Case Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity).
Differential Fluid:
API GL-5, SAE 80W-90 (check manual for exact specification and capacity for front and rear differentials).
📐 Dimensions
Exterior
Length:
Approx. 3,710 - 3,760 mm
Width:
Approx. 1,690 - 1,700 mm
Height:
Approx. 1,670 - 1,730 mm (depending on roof rack/options)
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 185 - 195 mm
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (depending on transmission and trim)
Gross Vehicle Weight Rating:
Varies by market and specification.
Wheels Tires
Wheel Size:
15-inch
Tire Size:
205/70R15 (common fitment, check vehicle plate for exact spec)
Bolt Pattern:
5x139.7 (also known as 5x5.5 inches)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings for this era and market are less common than modern vehicles. Refer to the manual for any chassis reinforcement details.
Active Features
ABS:
Available on some higher trim models or as an option.
Passive Features
Airbags:
Driver's airbag typically standard. Passenger airbag available on some models/markets.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 2-point or 3-point for rear occupants.
Construction
Body Construction:
Body-on-frame construction, offering robustness and durability, particularly beneficial for off-road use.
💡 Technology Features
Infotainment
Audio System:
Basic factory-installed AM/FM stereo with CD player or cassette tape, typically 2 or 4 speakers. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an aftermarket option.
Connectivity
Power Windows Locks:
Available on higher trim levels; manual windows and locks on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months (refer to manual for precise interval and oil type).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed, depending on driving conditions.
Spark Plug Replacement:
Varies by spark plug type; iridium plugs can last up to 60,000-100,000 miles, standard plugs much less (refer to manual).
Coolant Change:
Every 30,000 - 50,000 miles or 2-4 years, using a quality long-life coolant.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.2 Liters (with filter change) for the H20A engine (verify in manual).
While generally robust, carbon build-up in combustion chambers can occur over time. Proper maintenance is key.
Potential 4Wd Issues:
Proper maintenance of transfer case and differential fluids is crucial for longevity. Check for any binding or noise from the drivetrain.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and often innovative vehicles, particularly known for its kei cars and compact SUVs.
Model Evolution
Terios First Generation:
The J100 represents the first generation of the Daihatsu Terios, launched in 1997. It was designed to offer compact SUV practicality and off-road capability.
Production
Manufacturing Location:
Primarily Japan.
Production Period:
1997-2000 (for J100 series, followed by J102/J122 generations).
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
While not winning formal awards for luxury or performance, the Terios J100 was recognized for its surprising off-road prowess and value within its segment.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable and durable, particularly their mechanical components.
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