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Datsun 1600 1968-1973 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 1600 Chassis Code: CSP311 (Coupe), R50 (Sedan) Generation Generation: First Generation Codes Internal Designation: Bluebird Series 410/411 (platform basis) 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair information. Competitive Analysis Value Proposition: An inexpensive method to maintain vehicle operability and perform repairs. Key Features Content Highlight: Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions. Usability: Printable pages for convenient use in garage or workshop environments. 📋 Manual Details Coverage Areas Years Covered: 1968, 1969, 1970, 1971, 1972, 1973 Body Styles Covered: Coupe (CSP311), Sedan (R50) Page Count Estimated Page Count: Hundreds (specific number not provided, but described as 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine assembly, disassembly, inspection, and repair. Engine Electrical: Ignition system, charging system, starting system, lighting, and auxiliary electrical components. Emission Control: Components and procedures related to emission control systems of the era. Fuel System: Carburetor overhaul, fuel pump, fuel lines, and fuel tank servicing. Suspension System: Front and rear suspension components, alignment, shock absorbers, and springs. Clutch System: Clutch disc, pressure plate, release bearing, and hydraulic system servicing. Manual Transaxle: Gearbox overhaul, shifting mechanism, and maintenance procedures. Automatic Transaxle: Service and repair procedures for the optional automatic transmission. Driveshaft And Axle: U-joints, driveshaft balancing, and rear axle servicing. Steering System: Steering gearbox, linkages, and power steering (if equipped) maintenance. Brake System: Drum and disc brake systems, hydraulic lines, master cylinder, wheel cylinders, and parking brake. Body Interior Exterior: Body panel repair, door mechanisms, trim, upholstery, and glass replacement. Body Electrical: Wiring for lights, instruments, wipers, horn, and other body-related electrical components. Restraint System: Seat belts and related mounting points. Procedures Included Maintenance Procedures: Routine servicing, lubrication, fluid changes, filter replacements, and tune-ups. Troubleshooting: Diagnostic guides for common problems, symptoms, and their resolutions. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Electrical Diagnostics: Combined troubleshooting and detailed wiring diagrams for electrical system diagnosis. Engine Overhaul: Comprehensive instructions for engine teardown and rebuild. Transmission Service: Repair and maintenance for both manual and automatic transmissions. Technical Depth Depth: Detailed, comprehensive coverage suitable for both DIY enthusiasts and professional mechanics. Illustrations Diagrams: Includes detailed illustrations, drawings, and photos to guide repair procedures. Wiring Schematics: Explicitly includes wiring schematics for diagnosing and repairing electrical issues. Specifications: Provides essential technical specifications for various components and systems. Instruction Format: Numbered instructions and substeps for clear, step-by-step guidance. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable pages. Zoom Capability: Zoom IN/OUT enabled for detailed viewing. Binding Type Binding: Digital (PDF format) Paper Type Paper Type: N/A (Digital file) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Engine Code: G13, G14, G15, G16 (varied displacements) Performance Displacement: Approximately 1.3L to 1.6L (depending on specific variant and market). Horsepower Range: Estimated 70-90 HP (varies by engine variant and tuning). Torque Range: Estimated 75-90 lb-ft (varies by engine variant and tuning). Fuel System Fuel Delivery: Typically downdraft carburetors (e.g., Hitachi, SU, or Weber on some models/modifications). Fuel Type: Unleaded gasoline (as it became available), or leaded gasoline depending on the market and year. 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission Features Clutch Type: Dry, single-plate diaphragm spring clutch (manual). 📐 Dimensions Exterior Wheelbase: Approx. 2425 mm (95.5 in) for Sedan, 2330 mm (91.7 in) for Coupe. Length: Approx. 4050-4090 mm (159.4-161.0 in) for Sedan, 4055 mm (159.6 in) for Coupe. Width: Approx. 1550-1575 mm (61.0-62.0 in). Height: Approx. 1390-1400 mm (54.7-55.1 in). Weights Curb Weight: Approx. 900-1050 kg (1984-2315 lbs). 🛡️ Safety Features Ratings Crash Testing Era: Standards from the late 1960s and early 1970s, prior to widespread standardized crash testing. Active Features Braking System: Front disc brakes (standard on many models), rear drum brakes. Dual circuit hydraulic system. Passive Features Seat Belts: Standard front seat belts, often lap belts, with options for three-point belts on later models. Steering Column: Collapsible steering column (design evolved during the period). 💡 Technology Features Infotainment Audio System: Typically AM radio with optional FM reception; basic speaker setup. Driver Assistance Features: Limited to basic features of the era; no advanced driver-assistance systems. Connectivity Features: N/A (No modern connectivity features). 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles or 3-6 months, consult manual for specific recommendations. Tune Up: Spark plugs, points, condenser, and timing adjustments at regular intervals (e.g., 10,000-15,000 miles). Fluid Specifications Engine Oil: API SF or SG service classification, SAE 10W-30 or 10W-40 typically recommended (check manual for precise viscosity). Coolant: Ethylene glycol based...
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Datsun 1600 1968-1973 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1600
Chassis Code:
CSP311 (Coupe), R50 (Sedan)
Generation
Generation:
First Generation
Codes
Internal Designation:
Bluebird Series 410/411 (platform basis)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself owners and experienced mechanics seeking comprehensive repair information.
Competitive Analysis
Value Proposition:
An inexpensive method to maintain vehicle operability and perform repairs.
Key Features
Content Highlight:
Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions.
Usability:
Printable pages for convenient use in garage or workshop environments.
📋 Manual Details
Coverage Areas
Years Covered:
1968, 1969, 1970, 1971, 1972, 1973
Body Styles Covered:
Coupe (CSP311), Sedan (R50)
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but described as 'complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine assembly, disassembly, inspection, and repair.
Engine Electrical:
Ignition system, charging system, starting system, lighting, and auxiliary electrical components.
Emission Control:
Components and procedures related to emission control systems of the era.
Fuel System:
Carburetor overhaul, fuel pump, fuel lines, and fuel tank servicing.
Suspension System:
Front and rear suspension components, alignment, shock absorbers, and springs.
Clutch System:
Clutch disc, pressure plate, release bearing, and hydraulic system servicing.
Manual Transaxle:
Gearbox overhaul, shifting mechanism, and maintenance procedures.
Automatic Transaxle:
Service and repair procedures for the optional automatic transmission.
Driveshaft And Axle:
U-joints, driveshaft balancing, and rear axle servicing.
Steering System:
Steering gearbox, linkages, and power steering (if equipped) maintenance.
Brake System:
Drum and disc brake systems, hydraulic lines, master cylinder, wheel cylinders, and parking brake.
Body Interior Exterior:
Body panel repair, door mechanisms, trim, upholstery, and glass replacement.
Body Electrical:
Wiring for lights, instruments, wipers, horn, and other body-related electrical components.
Restraint System:
Seat belts and related mounting points.
Procedures Included
Maintenance Procedures:
Routine servicing, lubrication, fluid changes, filter replacements, and tune-ups.
Troubleshooting:
Diagnostic guides for common problems, symptoms, and their resolutions.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Electrical Diagnostics:
Combined troubleshooting and detailed wiring diagrams for electrical system diagnosis.
Engine Overhaul:
Comprehensive instructions for engine teardown and rebuild.
Transmission Service:
Repair and maintenance for both manual and automatic transmissions.
Technical Depth
Depth:
Detailed, comprehensive coverage suitable for both DIY enthusiasts and professional mechanics.
Illustrations Diagrams:
Includes detailed illustrations, drawings, and photos to guide repair procedures.
Wiring Schematics:
Explicitly includes wiring schematics for diagnosing and repairing electrical issues.
Specifications:
Provides essential technical specifications for various components and systems.
Instruction Format:
Numbered instructions and substeps for clear, step-by-step guidance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable pages.
Zoom Capability:
Zoom IN/OUT enabled for detailed viewing.
Binding Type
Binding:
Digital (PDF format)
Paper Type
Paper Type:
N/A (Digital file)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Engine Code:
G13, G14, G15, G16 (varied displacements)
Performance
Displacement:
Approximately 1.3L to 1.6L (depending on specific variant and market).
Horsepower Range:
Estimated 70-90 HP (varies by engine variant and tuning).
Torque Range:
Estimated 75-90 lb-ft (varies by engine variant and tuning).
Fuel System
Fuel Delivery:
Typically downdraft carburetors (e.g., Hitachi, SU, or Weber on some models/modifications).
Fuel Type:
Unleaded gasoline (as it became available), or leaded gasoline depending on the market and year.
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch (manual).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2425 mm (95.5 in) for Sedan, 2330 mm (91.7 in) for Coupe.
Length:
Approx. 4050-4090 mm (159.4-161.0 in) for Sedan, 4055 mm (159.6 in) for Coupe.
Width:
Approx. 1550-1575 mm (61.0-62.0 in).
Height:
Approx. 1390-1400 mm (54.7-55.1 in).
Weights
Curb Weight:
Approx. 900-1050 kg (1984-2315 lbs).
🛡️ Safety Features
Ratings
Crash Testing Era:
Standards from the late 1960s and early 1970s, prior to widespread standardized crash testing.
Active Features
Braking System:
Front disc brakes (standard on many models), rear drum brakes. Dual circuit hydraulic system.
Passive Features
Seat Belts:
Standard front seat belts, often lap belts, with options for three-point belts on later models.
Steering Column:
Collapsible steering column (design evolved during the period).
💡 Technology Features
Infotainment
Audio System:
Typically AM radio with optional FM reception; basic speaker setup.
Driver Assistance
Features:
Limited to basic features of the era; no advanced driver-assistance systems.
Connectivity
Features:
N/A (No modern connectivity features).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, consult manual for specific recommendations.
Tune Up:
Spark plugs, points, condenser, and timing adjustments at regular intervals (e.g., 10,000-15,000 miles).
Fluid Specifications
Engine Oil:
API SF or SG service classification, SAE 10W-30 or 10W-40 typically recommended (check manual for precise viscosity).
Coolant:
Ethylene glycol based antifreeze mixed with distilled water, typically a 50/50 ratio.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90 recommended.
Transmission Fluid Automatic:
Dexron-II or equivalent automatic transmission fluid (ATF).
Brake Fluid:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Engine:
Carburetor tuning issues, potential oil leaks from seals, valve stem seals wear.
Electrical:
Corrosion in wiring connectors, aging insulation, distributor cap/rotor wear.
Body:
Rust formation in common areas like wheel arches, rocker panels, and door bottoms due to age.
Suspension:
Wear in ball joints, tie rod ends, and bushings; shock absorber degradation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Datsun (Nissan Motor Co., Ltd.)
Model Evolution
Development:
The Datsun 1600 (also known as the Bluebird SSS in some markets) was a significant model in Datsun's expansion into international markets, known for its sporty styling (especially the coupe) and reliability.
Platform:
Based on the Datsun Bluebird chassis, specifically the 410 and later 411 series.
Production
Production Period:
Covered by this manual: 1968-1973. Datsun 1600 production started earlier and extended slightly beyond this.
Manufacturing Locations:
Primarily Japan; some assembly may have occurred in other Datsun markets.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Datsun 1600 is widely regarded as a reliable and fun-to-drive classic Japanese sports coupe/sedan, a precursor to Datsun/Nissan's performance heritage.
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