Datsun PL 510 Sedan 1968-1973 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Datsun Model: PL 510 Sedan Model Code: PL510 Body Style: Sedan Years Covered: 1968, 1969, 1970, 1971, 1972, 1973 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly, providing expert-level repair information. Key Features Manual Features: Hundreds of pages, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged inset views, numbered table of contents, troubleshooting and electrical diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: General Maintenance, Troubleshooting, Electrical System Diagnostics, Fuel System, Emission Control, HVAC, Chassis and Body Repair, Interior, Restraint Systems Page Count Estimated Pages: Hundreds Manual Type Type: Factory Official Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System Chassis: Suspension, Steering, Brake System, Differential/Drive, Axle Electrical: Electrical System, Wiring Diagrams Body Interior: Chassis/Body, Interior, Restraint System, Heater/Air Conditioner Engine Mechanical: Engine assembly/disassembly, piston/ring inspection, bearing replacement, cylinder head service, valve train adjustments, crankshaft/camshaft inspection and repair. Transmission Mechanical: Manual and automatic transmission overhaul, gear replacement, clutch assembly service, driveshaft and universal joint maintenance. Brake System Details: Front disc and rear drum brake service, hydraulic system troubleshooting, master cylinder and wheel cylinder repair, brake pad/shoe replacement, parking brake adjustment. Electrical System Details: Detailed wiring diagrams for all circuits, troubleshooting of charging system, starting system, lighting, ignition, and accessories. Suspension Steering Details: Front independent suspension (struts, control arms, ball joints), rear leaf spring suspension, shock absorber replacement, steering gear box service, tie rod end replacement, wheel alignment procedures. Fuel System Details: Carburetor disassembly, cleaning, and adjustment (likely Solex or Hitachi), fuel pump testing and replacement, fuel tank and line service, fuel filter replacement. Cooling System Details: Radiator service, water pump replacement, thermostat operation and replacement, cooling fan maintenance, heater core service. Procedures Included Maintenance: General Maintenance, Periodic Lubrication Repair: Complete disassembly based procedures, detailed substeps, troubleshooting Diagnostic: Troubleshooting guides for various systems, including electrical issues with detailed wiring diagrams. Technical Depth Depth: Comprehensive, guiding the reader through each service and repair procedure with detailed illustrations, drawings, photos, and enlarged inset views for detailed part examination. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Print Quality Printability: Printable without any restriction, allowing for full or partial document printing. Binding Type Binding: Digital Download (Printable) Paper Type Media: Digital Download (can be burned to CD-ROM) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Nissan L-Series (likely J or R variants for PL510) Displacement: Commonly 1.6L (1595cc) or 1.8L (1770cc) for this era Datsun. Carburetion: Typically single or twin Solex or Hitachi downdraft carburetors. Fuel injection was introduced later in the PL510's lifespan in some markets. Performance Horsepower Approx: Around 95-105 HP for the 1.6L, potentially up to 115-125 HP for the 1.8L. Torque Approx: Approximately 90-100 lb-ft for the 1.6L. Fuel System Fuel Type: Unleaded gasoline (though leaded was common in early years) Ignition System: Distributor-based, points and condenser ignition system (may cover electronic ignition upgrades later). 🔧 Transmission Standard Type: 4-speed manual Optional Type: 3-speed automatic (less common but available) Features Clutch Type: Single dry plate, hydraulically actuated Transmission Fluid Spec: Likely GL-4 gear oil for manual transmissions. Specific weight to be detailed in manual. 📐 Dimensions Exterior Wheelbase: Approx. 95.3 inches (2420 mm) Length: Approx. 160.6 inches (4080 mm) Width: Approx. 62.6 inches (1590 mm) Height: Approx. 54.1 inches (1375 mm) Weights Curb Weight: Approx. 2200-2350 lbs (1000-1065 kg) Gross Vehicle Weight Rating: To be detailed in manual, typically around 3000-3200 lbs. 🛡️ Safety Features Ratings Era Safety Standards: Designed to earlier safety standards; lacks modern active and passive safety features. Active Features Active Safety: Standard drum brakes (front disc brakes were an option on some models) and basic steering. Passive Features Passive Safety: Basic body structure, seatbelts (likely lap belts standard, shoulder belts optional or later additions). 💡 Technology Features Infotainment Audio System: Basic AM radio, possibly an AM/FM radio as an option. Speaker count typically one or two. Driver Assistance Assistance Features: No electronic driver assistance features typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles (4,800 km) or 3-6 months, depending on driving conditions. Tune Up Interval: Spark plug replacement, ignition timing adjustment, and carburetor adjustment typically every 12,000-15,000 miles (19,000-24,000 km). Fluid Specifications Engine Oil Type: API SF/CD or SG/CD rated oil, viscosity typically 10W-30 or 10W-40, depending on ambient temperature. Coolant Type: Ethylene glycol based antifreeze, mixed with distilled water at a 50/50 ratio. Capacity approximately 5-6 quarts. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems: Rust in common areas...
Inexpensive way to keep your vehicle working properly, providing expert-level repair information.
Key Features
Manual Features:
Hundreds of pages, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged inset views, numbered table of contents, troubleshooting and electrical diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
General Maintenance, Troubleshooting, Electrical System Diagnostics, Fuel System, Emission Control, HVAC, Chassis and Body Repair, Interior, Restraint Systems
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Official Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System
Engine assembly/disassembly, piston/ring inspection, bearing replacement, cylinder head service, valve train adjustments, crankshaft/camshaft inspection and repair.
Transmission Mechanical:
Manual and automatic transmission overhaul, gear replacement, clutch assembly service, driveshaft and universal joint maintenance.
Brake System Details:
Front disc and rear drum brake service, hydraulic system troubleshooting, master cylinder and wheel cylinder repair, brake pad/shoe replacement, parking brake adjustment.
Electrical System Details:
Detailed wiring diagrams for all circuits, troubleshooting of charging system, starting system, lighting, ignition, and accessories.
Suspension Steering Details:
Front independent suspension (struts, control arms, ball joints), rear leaf spring suspension, shock absorber replacement, steering gear box service, tie rod end replacement, wheel alignment procedures.
Fuel System Details:
Carburetor disassembly, cleaning, and adjustment (likely Solex or Hitachi), fuel pump testing and replacement, fuel tank and line service, fuel filter replacement.
Cooling System Details:
Radiator service, water pump replacement, thermostat operation and replacement, cooling fan maintenance, heater core service.
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Repair:
Complete disassembly based procedures, detailed substeps, troubleshooting
Diagnostic:
Troubleshooting guides for various systems, including electrical issues with detailed wiring diagrams.
Technical Depth
Depth:
Comprehensive, guiding the reader through each service and repair procedure with detailed illustrations, drawings, photos, and enlarged inset views for detailed part examination.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction, allowing for full or partial document printing.
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Media:
Digital Download (can be burned to CD-ROM)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Nissan L-Series (likely J or R variants for PL510)
Displacement:
Commonly 1.6L (1595cc) or 1.8L (1770cc) for this era Datsun.
Carburetion:
Typically single or twin Solex or Hitachi downdraft carburetors. Fuel injection was introduced later in the PL510's lifespan in some markets.
Performance
Horsepower Approx:
Around 95-105 HP for the 1.6L, potentially up to 115-125 HP for the 1.8L.
Torque Approx:
Approximately 90-100 lb-ft for the 1.6L.
Fuel System
Fuel Type:
Unleaded gasoline (though leaded was common in early years)
Ignition System:
Distributor-based, points and condenser ignition system (may cover electronic ignition upgrades later).
🔧 Transmission
Standard
Type:
4-speed manual
Optional
Type:
3-speed automatic (less common but available)
Features
Clutch Type:
Single dry plate, hydraulically actuated
Transmission Fluid Spec:
Likely GL-4 gear oil for manual transmissions. Specific weight to be detailed in manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 95.3 inches (2420 mm)
Length:
Approx. 160.6 inches (4080 mm)
Width:
Approx. 62.6 inches (1590 mm)
Height:
Approx. 54.1 inches (1375 mm)
Weights
Curb Weight:
Approx. 2200-2350 lbs (1000-1065 kg)
Gross Vehicle Weight Rating:
To be detailed in manual, typically around 3000-3200 lbs.
🛡️ Safety Features
Ratings
Era Safety Standards:
Designed to earlier safety standards; lacks modern active and passive safety features.
Active Features
Active Safety:
Standard drum brakes (front disc brakes were an option on some models) and basic steering.
Passive Features
Passive Safety:
Basic body structure, seatbelts (likely lap belts standard, shoulder belts optional or later additions).
💡 Technology Features
Infotainment
Audio System:
Basic AM radio, possibly an AM/FM radio as an option. Speaker count typically one or two.
Driver Assistance
Assistance Features:
No electronic driver assistance features typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles (4,800 km) or 3-6 months, depending on driving conditions.
Tune Up Interval:
Spark plug replacement, ignition timing adjustment, and carburetor adjustment typically every 12,000-15,000 miles (19,000-24,000 km).
Fluid Specifications
Engine Oil Type:
API SF/CD or SG/CD rated oil, viscosity typically 10W-30 or 10W-40, depending on ambient temperature.
Coolant Type:
Ethylene glycol based antifreeze, mixed with distilled water at a 50/50 ratio. Capacity approximately 5-6 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Rust in common areas (wheel wells, rocker panels, floor pans), carburetor tuning difficulties, aging rubber components (hoses, mounts), electrical system gremlins, weak points in rear axle/differential under hard driving.
Datsun, a marque of Nissan Motor Co., Ltd. of Japan, known for reliable and sporty compact vehicles.
Model Evolution
Model Introduction:
The Datsun 510 was introduced globally in 1968, building on Datsun's success in the compact car market. The PL510 designation refers to the sedan body style.
Performance Variants:
Known for its surprisingly good handling characteristics, often compared to European sedans of the era, contributing to its racing success (e.g., under the Datsun Bluebird nameplate).
Production
Production Period:
1968-1973 for the specific model covered by the manual.
Manufacturing Locations:
Primarily Japan, with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Highly regarded as a classic enthusiast car for its driving dynamics, affordability, and tuning potential. Often referred to as the 'Poor Man's BMW'.
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