David Brown Case 880 990 Tractor Workshop Service Shop Repair Manual - Instant Download PDF
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🏷️ Basic Information Identification Make: David Brown Division: Case IH Model: 880 Model Variant: 990 Vehicle Type: Tractor 👋 Introduction Market Position Target User: Farmers, mechanics, agricultural workshops, and tractor restorers. Competitive Analysis Value Proposition: Provides essential, detailed technical information for maintaining and repairing the David Brown 880/990, saving time and money on repairs. Key Features Download Method: Instant download for immediate access. Content Clarity: Written in a clear, understandable manner for a wide range of users. Visual Aid Emphasis: Heavy reliance on visual aids (diagrams, photos) for clarity. Currency: Represents manufacturers' specifications and procedures for the covered models. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Page Count Estimated Page Count: Detailed, but not specified. Typically extensive for workshop manuals. Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, and component repair. Fuel System Diesel: Diesel fuel injection system, pumps, injectors, filters, and troubleshooting. Fuel System Petrol: Petrol carburetor system, tuning, cleaning, and repair. Ignition System: Spark plug service, timing, coil, distributor (where applicable), and electrical troubleshooting. Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, and system flushing. Clutch: Single and Dual Disc clutch service, adjustment, replacement, and flywheel inspection. Transmission: Gearbox overhaul, shifting mechanisms, bearing replacement, and fluid specifications. Final Drive Assembly: Inspection, lubrication, and repair of axle shafts, gears, and housing. Rear Axle: Differential case, axle shafts, bearings, and brake drum/disc integration. Front Axle: Steering knuckles, kingpins, wheel bearings, and lubrication. Steering Gear: Steering box adjustment, linkage repair, and lubrication. Brake System: Drum or Disc brake service, adjustment, hydraulic systems, and fluid specifications. Hydraulic Lift System: Hydraulic pump, control valve, lift arms, cylinder, and fluid type. Troubleshooting hydraulic performance. Power Steering: Hydraulic steering assist system components, fluid, and troubleshooting. Power Take Off: PTO engagement, shaft, gearbox, and related components. Electrical System: Wiring diagrams, starter, generator/alternator, battery maintenance, lighting, and instrumentation. Belt Pulley: Drive belt inspection, tensioning, and replacement for accessories. Procedures Included Maintenance: Routine servicing, lubrication points, fluid checks, filter changes, and tune-up procedures. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Repair: Step-by-step repair instructions for individual components and assemblies. Rebuilds: Comprehensive instructions for complete engine, transmission, and hydraulic system rebuilds. Adjustments: Setting clearances, preloads, timing, and control linkages. Disassembly Assembly: Detailed guidance on taking apart and reassembling various tractor components. Technical Depth Depth: Comprehensive workshop level, suitable for experienced mechanics and dedicated owners. Diagnostics: Includes specific diagnostic flowcharts and symptom-based troubleshooting guides. Illustrations: Extensive use of detailed illustrations, diagrams, drawings, and photographs. Specifications: Includes critical torque values, clearances, fluid capacities, and performance data. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable via keyword. Navigation: Bookmarked for easy navigation. Print Quality Printability: Printable by section or entire document. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Compatibility Operating Systems: Windows and Mac compatible. ⚙️ Engine Specifications Primary Engine Engine Type: Typically diesel, with petrol variants for some models. Bore Stroke: Specifics would be detailed within the manual, but common for the era would be around 3.5" x 4.5" for a 4-cylinder diesel. Displacement: Varies by specific engine option, but models like 880/990 often featured engines in the 3-4 liter range (e.g., 214.3 cu in / 3.5L or 240 cu in / 3.9L). Performance Horsepower: Approx. 45-60 HP, depending on specific engine and tune. Torque: Manufacturer specifications provided in the manual. Fuel System Fuel Type: Diesel, Petrol (Gasoline) for specific variants. Injection System Diesel: Typically Lucas or CAV rotary injection pumps. Carburetor Petrol: Details on specific Solex, Zenith, or SU carburetors used. 🔧 Transmission Standard Type: Manual transmission with multiple speed gears. Optional Features: May include creeper gears or other specialized PTO options. Features Gear Selection: Manual shifter with a specific gate pattern. 📐 Dimensions Exterior Wheelbase: Specifics would be in the manual, but typical for tractors of this size. Weights Operating Weight: Approx. 4000-5000 lbs (1800-2300 kg) without ballast. 💡 Technology Features Infotainment Features: N/A (Basic agricultural tractor of its era, no electronic infotainment systems). Driver Assistance Features: N/A (Basic mechanical controls, power steering is an advanced feature for its time). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-150 operating hours or annually. Transmission Fluid Change: Generally every 600-1000 operating hours. Fluid Specifications Engine Oil Type: The manual will specify SAE viscosity grade (e.g., SAE 30 or 15W-40) and API service classification (e.g., CD or CE). Hydraulic Fluid Type: Specific hydraulic fluid or universal tractor transmission fluid (UTTO) with compatible properties will be listed. Likely an ISO VG 46 or similar. Coolant Type: Ethylene glycol based antifreeze mixture with corrosion inhibitors. Known Issues Common Wear Items: Clutch wear, hydraulic pump and seal leaks, starter motor reliability, PTO clutch engagement, and brake lining wear. Engine...
Diagnostic procedures for common and uncommon faults across all systems.
Repair:
Step-by-step repair instructions for individual components and assemblies.
Rebuilds:
Comprehensive instructions for complete engine, transmission, and hydraulic system rebuilds.
Adjustments:
Setting clearances, preloads, timing, and control linkages.
Disassembly Assembly:
Detailed guidance on taking apart and reassembling various tractor components.
Technical Depth
Depth:
Comprehensive workshop level, suitable for experienced mechanics and dedicated owners.
Diagnostics:
Includes specific diagnostic flowcharts and symptom-based troubleshooting guides.
Illustrations:
Extensive use of detailed illustrations, diagrams, drawings, and photographs.
Specifications:
Includes critical torque values, clearances, fluid capacities, and performance data.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable via keyword.
Navigation:
Bookmarked for easy navigation.
Print Quality
Printability:
Printable by section or entire document.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
Windows and Mac compatible.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Typically diesel, with petrol variants for some models.
Bore Stroke:
Specifics would be detailed within the manual, but common for the era would be around 3.5" x 4.5" for a 4-cylinder diesel.
Displacement:
Varies by specific engine option, but models like 880/990 often featured engines in the 3-4 liter range (e.g., 214.3 cu in / 3.5L or 240 cu in / 3.9L).
Performance
Horsepower:
Approx. 45-60 HP, depending on specific engine and tune.
Torque:
Manufacturer specifications provided in the manual.
Fuel System
Fuel Type:
Diesel, Petrol (Gasoline) for specific variants.
Injection System Diesel:
Typically Lucas or CAV rotary injection pumps.
Carburetor Petrol:
Details on specific Solex, Zenith, or SU carburetors used.
🔧 Transmission
Standard
Type:
Manual transmission with multiple speed gears.
Optional
Features:
May include creeper gears or other specialized PTO options.
Features
Gear Selection:
Manual shifter with a specific gate pattern.
📐 Dimensions
Exterior
Wheelbase:
Specifics would be in the manual, but typical for tractors of this size.
Weights
Operating Weight:
Approx. 4000-5000 lbs (1800-2300 kg) without ballast.
💡 Technology Features
Infotainment
Features:
N/A (Basic agricultural tractor of its era, no electronic infotainment systems).
Driver Assistance
Features:
N/A (Basic mechanical controls, power steering is an advanced feature for its time).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-150 operating hours or annually.
Transmission Fluid Change:
Generally every 600-1000 operating hours.
Fluid Specifications
Engine Oil Type:
The manual will specify SAE viscosity grade (e.g., SAE 30 or 15W-40) and API service classification (e.g., CD or CE).
Hydraulic Fluid Type:
Specific hydraulic fluid or universal tractor transmission fluid (UTTO) with compatible properties will be listed. Likely an ISO VG 46 or similar.
Coolant Type:
Ethylene glycol based antifreeze mixture with corrosion inhibitors.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump and seal leaks, starter motor reliability, PTO clutch engagement, and brake lining wear.
Engine Related:
Potential for injector pump calibration drift, glow plug issues (diesel), and carburetor jetting issues (petrol).
📚 Vehicle History
Brand Heritage
Heritage:
David Brown Tractors was a British manufacturer known for robust agricultural machinery before being acquired by Case Corporation.
Model Evolution
Development:
The 880 and 990 were popular models in the David Brown range, representing a significant portion of their agricultural tractor production during their era.
Production
Production Period:
Typically produced from the late 1950s through the 1960s.
Manufacturing Location:
United Kingdom.
🏆 Awards & Recognition
Recognitions
Awards:
N/A (No formal awards typically given to specific tractor models in this context, but highly regarded in agricultural circles for their reliability and serviceability).
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